Abstract: A deposition apparatus comprises: an infeed chamber; a preheat chamber; a deposition chamber; and optionally at least one of a cooldown chamber and an outlet chamber. At least a first of the preheat chamber and the cooldown chamber contains a buffer system for buffering workpieces respectively passing to or from the deposition chamber.

Abstract: A method of manufacturing an orthopedic implant is provided. The method includes creating a 3D model of an orthopedic implant having a solid portion and a porous portion and selectively adjusting a physical property of at least one of porosity of the porous portion, lattice thickness of the porous portion, beam profile of the porous portion, and topography of the 3D model. The entire implant is then additively manufactured based on the 3D model.

Abstract: A surgical sagittal saw blade assembly and cutting guide for use with the blade assembly. The blade assembly includes a static bar from which a moving blade head protrudes. The blade head is reciprocated by a drive link internal to the bar. The cutting guide has a body that is positioned adjacent where the blade is to be used to cut tissue. The cutting guide has an outer surface over which the blade assembly is positioned. The cutting guide has a constraining feature. The constraining feature holds the blade bar to the body of the guide so the blade assembly can move over the body while being constrained from movement above the outer surface of the body. The constraining feature is mounted to the body of the cutting guide so as to be able to move while constraining guide retains the blade bar.

Abstract: A method for implanting porous spacers (100) for foot and ankle fusion between separate bones of a joint or between two segments of a single bone following an osteotomy procedure. Such spacers may be used in conjunction with an ankle resection system which includes a resection frame (150 and a resection guide (1780). The resection frame can be anchored to the distal tibia and/or the talus and provides an opening (155) through which a bone cutting element can pass for cutting underlying bone. The resection guide can include one or more cutting slots (160,171,172) and the resection guide can be coupled to the resection frame with the one or more cutting slots positioned over the opening in the resection frame so that the bone cutting element can pass through the one or more cutting slots and through the opening in the resection frame for cutting the distal tibia and/or the talus.

Abstract: Porous spacers (100) are provided for foot and ankle fusion. The porous spacers disclosed herein may be implanted between separate bones of a joint or between two segments of a single bone following an osteotomy procedure. Such spacers may be used in conjunction with an ankle resection system which includes a resection frame (150) and a resection guide (170). The resection frame can be anchored to the distal tibia and/or the talus and provides an opening (155) through which a bone cutting element can pass for cutting underlying bone. The resection guide can include one or more cutting slots (169, 171, 172) and the resection guide can be coupled to the resection frame with the one or more cutting slots positioned over the opening in the resection frame so that the bone cutting element can pass through the one or more cutting slots and through the opening in the resection frame for cutting the distal tibia and/or the talus.

Abstract: Porous spacers (100) are provided for foot and ankle fusion. The porous spacers disclosed herein may be implanted between separate bones of a joint or between two segments of a single bone following an osteotomy procedure. Such spacers may be used in conjunction with an ankle resection system which includes a resection frame (150) and a resection guide (170). The resection frame can be anchored to the distal tibia and/or the talus and provides an opening (155) through which a bone cutting element can pass for cutting underlying bone. The resection guide can include one or more cutting slots (169, 171, 172) and the resection guide can be coupled to the resection frame with the one or more cutting slots positioned over the opening in the resection frame so that the bone cutting element can pass through the one or more cutting slots and through the opening in the resection frame for cutting the distal tibia and/or the talus.

Abstract: Porous spacers (100) are provided for foot and ankle fusion. The porous spacers disclosed herein may be implanted between separate bones of a joint or between two segments of a single bone following an osteotomy procedure. Such spacers may be used in conjunction with an ankle resection system which includes a resection frame (150) and a resection guide (170). The resection frame can be anchored to the distal tibia and/or the talus and provides an opening (155) through which a bone cutting element can pass for cutting underlying bone. The resection guide can include one or more cutting slots (169, 171, 172) and the resection guide can be coupled to the resection frame with the one or more cutting slots positioned over the opening in the resection frame so that the bone cutting element can pass through the one or more cutting slots and through the opening in the resection frame for cutting the distal tibia and/or the talus.

Abstract: A method of manufacturing an orthopedic implant is provided. The method includes creating a 3D model of an orthopedic implant having a solid portion and a porous portion and selectively adjusting a physical property of at least one of porosity of the porous portion, lattice thickness of the porous portion, beam profile of the porous portion, and topography of the 3D model. The entire implant is then additively manufactured based on the 3D model.

Abstract: A surgical sagittal saw blade and a complementary cutting guide for use with the blade. The blade includes a bar shaped to be releasably secured in a static position to a complementary surgical sagittal saw. A blade head with teeth is mounted to the bar to pivot. One or more drive links connected to the saw extend to the blade head to pivot the blade head. The cutting guide and blade bar have complementary features for holding the blade bar to above a surface of the cutting guide. The features that hold the blade bar to the cutting guide allow the blade to move over the cutting guide surface while constrain the blade from moving out of the plane immediately above the cutting guide surface.

Abstract: A conical burr template is indexed to the intramedullary canal of a tibia, such that a burr may trace the periphery of the template to define a correspondingly shaped cavity in the bone which is properly sized, shaped, and positioned to receive a cone-shaped tibial augment component. Advantageously, use of the burr template promotes expedient surgery while maintaining optimal fit characteristics and proper spatial placement of the tibial cone augment.

Abstract: A patella clamp has a first part including a reference surface engageable with the anterior surface of a patella. The first part includes a stop surface spaced from the reference surface. A second clamping part is provided which is moveable with respect to the first clamping part. A cutting element coupled to the first clamping part is moveable with respect to the first part. The cutting element includes a shaft with an adjustable collar mounted on the shaft for movement with respect to the longitudinal axis of the shaft and cutting element. The adjustable collar on the shaft is engageable with a stop surface on the first part for spacing the cutting element a desired distance from the reference surface. A pair of gages are provided for selectively setting the position of the adjustable collar with respect to either the amount of patella bone being removed or the amount of patella bone remaining.

Abstract: A surgical sagittal saw blade and a complementary cutting guide for use with the blade. The blade includes a bar shaped to be releasably secured in a static position to a complementary surgical sagittal saw. A blade head with teeth is mounted to the bar to pivot. One or more drive links connected to the saw extend to the blade head to pivot the blade head. The cutting guide and blade bar have complementary features for holding the blade bar to above a surface of the cutting guide. The features that hold the blade bar to the cutting guide allow the blade to move over the cutting guide surface while constrain the blade from moving out of the plane immediately above the cutting guide surface.

Abstract: A cutting block for resecting a bone, particularly the distal femur, has a body with a first generally planar bone contacting surface to contact the resected distal surface of the femur. The body has a second surface spaced from the bone contacting surface along an axis perpendicular to said generally planar bone contacting surface. The body has a perimeter surface extending between the first and second surfaces, wherein the perimeter surface is at least partially curved with respect to the axis in both a direction generally perpendicular thereto and generally parallel thereto. The perimeter surface may be polished.

Abstract: A surgical sagittal saw blade that including a guide bar shaped to be releasably secured in a static position to a complementary surgical sagittal saw. A blade is mounted to the guide bar to pivot around a pivot point. The blade has teeth located outside of the guide bar. Drive rods extend from the blade. The drive rods connect to a complementary driver integral with the saw. When the saw driver is actuated, the drive rods undergo reverse reciprocation. The reciprocation of the driver rods cause the blade to oscillate around a pivot point.

Abstract: A patella clamp has a first part including a reference surface engageable with the anterior surface of a patella. The first part includes a stop surface spaced from the reference surface. A second clamping part is provided which is moveable with respect to the first clamping part. A cutting element coupled to the first clamping part is moveable with respect to the first part. The cutting element includes a shaft with an adjustable collar mounted on the shaft for movement with respect to the longitudinal axis of the shaft and cutting element. The adjustable collar on the shaft is engageable with a stop surface on the first part for spacing the cutting element a desired distance from the reference surface. A pair of gages are provided for selectively setting the position of the adjustable collar with respect to either the amount of patella bone being removed or the amount of patella bone remaining.

Abstract: A gypsum wallboard may have a paper-covered first face with shaped regions formed along side portions near the wallboard edges, and a fibrous mat-covered second face. The fibrous mat material covering the second face extends around the wallboard edges and is overlapped by portions of the paper on the first face. The wallboard can be manufactured by depositing a gypsum slurry onto a moving web of the fibrous mat material, applying a web of the paper to the deposited gypsum slurry, and forming shaped regions in the side portions of the top surface.

Abstract: A gypsum wallboard may have a paper-covered first face with shaped regions formed along side portions near the wallboard edges, and a fibrous mat-covered second face. The fibrous mat material covering the second face extends around the wallboard edges and is overlapped by portions of the paper on the first face. The wallboard can be manufactured by depositing a gypsum slurry onto a moving web of the fibrous mat material, applying a web of the paper to the deposited gypsum slurry, and forming shaped regions in the side portions of the top surface.

Abstract: A femoral guide is shown in the form of a femoral sizing guide for determining the size of a femoral knee prosthesis to be implanted at an implant site at a distal femur and includes a femoral sizing block connected to a foot component for selective pivotal movement about a pivotal axis extending in a generally axial direction and essentially intersecting the transepicondylar axis of the distal femur to enable a guide arrangement on the femoral sizing block to be located for facilitating subsequent placement of a femoral cutting guide on a distal femur in position to rotationally locate an anterior cut in a plane anterior of and essentially parallel to the transepicondylar axis of the distal femur. The femoral sizing block is connected to the foot component for selective linear movement to compensate for size variations outside standard femoral knee prosthesis sizes. Visible indications are provided of the location of a subsequently implanted femoral knee prosthesis.

Abstract: An improvement in a surgical instrument set and procedure for the preparation of a proximal femur to receive a revision femoral implant component includes a revision broach for mimicking a selected one of a plurality of revision femoral implant components and the insertion of the revision broach into the proximal femur to a location which emulates the location of the selected one of the plurality of revision femoral implant components, and utilizing a stop member positioned at a selected one of a plurality positions located longitudinally along the revision broach and corresponding to one of a plurality of resection levels determined by the selected revision femoral implant component to maintain the revision broach seated at the emulating location during subsequent trial reduction utilizing a trial neck and a trial head coupled to the revision broach.