Abstract: A surgical end effector includes an ultrasonic blade and a jaw member. The blade is adapted to receive ultrasonic and electrosurgical energy and defines a distal face. The jaw member is movable relative to the blade from a spaced-apart to an approximated position for clamping tissue and includes a structural body having a body portion and a distal cap portion. The distal cap portion defines an electrode that receives electrosurgical energy. The jaw member further includes a jaw liner engaged within the body portion and extending therefrom towards the blade such that, in the approximated position, the jaw liner contacts the blade to define a gap distance between the electrode and the distal face to facilitate bipolar electrosurgical tissue treatment upon conduction of bipolar energy between the electrode and the distal face and through tissue in contact therewith.

Abstract: A method of treating tissue includes clamping tissue between an ultrasonic blade and a jaw member and simultaneously: transmitting ultrasonic energy to the ultrasonic blade to vibrate the ultrasonic blade at a first blade velocity thereby heating the clamped tissue; and supplying electrosurgical energy, at a constant voltage, to the jaw member and the ultrasonic blade at different potentials such that the electrosurgical energy is conducted therebetween and through the clamped tissue to heat the clamped tissue. An impedance of the clamped tissue is monitored and the simultaneous transmission of ultrasonic energy and supply of electrosurgical energy is terminated and/or a notification is output once the clamped tissue is sealed, as indicated by the impedance of the clamped tissue being equal to or greater than a threshold impedance. Surgical instruments and end effectors thereof for treating tissue in this manner are also provided.

Abstract: A jaw member, end effector assembly including the jaw member and an ultrasonic blade, and an ultrasonic surgical instrument including the end effector assembly are provided. The jaw member includes a structural body and a jaw liner. The structural body includes a pair of proximal flanges and an elongated distal portion extending distally from the proximal flanges. The elongated distal portion includes spaced-apart side rails defining an elongated opening therebetween and interconnected at distal ends thereof via a distal cap. The jaw liner is engaged within the elongated opening and includes a base and first and second arms extending from the base. Each arm defines an inwardly-angled tissue contacting surface. The jaw liner defines a jaw liner compliance feature extending longitudinally therealong between the inwardly-angled tissue-contacting surfaces of the first and second arms to facilitate outward deflection of the first and second arms relative to one another.

Abstract: An ultrasonic transducer and generator (TAG) assembly of a surgical instrument includes generator components and transducer components. The generator components are disposed within a first cavity cooperatively defined by a body portion and a cover. The generator components are covered in a thermally insulative material. The transducer components are disposed within a second cavity cooperatively defined by a proximal housing and a spinner housing.

Abstract: A surgical instrument includes a housing having an elongated body extending distally therefrom. The elongated body defines a first articulating portion and a second articulating portion. The elongated body defines a lumen therein. An end effector is supported at a distal end portion of the elongated body. A flexible waveguide extends through the lumen of the elongated body. A proximal end portion of the flexible waveguide connects to an ultrasonic transducer. A distal end portion of the flexible waveguide is connected with the end effector. the flexible waveguide defines a first articulating portion having a narrower thickness than a thickness of other portions of the flexible waveguide and a second articulating portion having a narrower thickness than a thickness of other portions of the flexible waveguide.

Abstract: A surgical instrument includes a housing having an elongated body extending distally therefrom. The elongated body defines a first articulating portion and a second articulating portion. The elongated body defines a lumen therein. An end effector is supported at a distal end portion of the elongated body. A flexible waveguide extends through the lumen of the elongated body. A proximal end portion of the flexible waveguide connects to an ultrasonic transducer. A distal end portion of the flexible waveguide is connected with the end effector. the flexible waveguide defines a first articulating portion having a narrower thickness than a thickness of other portions of the flexible waveguide and a second articulating portion having a narrower thickness than a thickness of other portions of the flexible waveguide.

Abstract: A method for sealing a vessel includes supplying electrical energy to an ultrasonic surgical instrument having an end effector and a transducer coupled to the end effector, when the end effector is grasping a vessel, sensing parameters of the vessel when the end effector achieves a predetermined velocity, estimating a size of the vessel based on the sensed parameters, controlling the electrical energy based on maintaining a predetermined initial heating rate of heating the vessel until a predetermined amount of energy corresponding to the estimated size of the vessel has been delivered, and controlling the electrical energy based on a predetermined heating rate curve of heating the vessel after the predetermined amount of energy corresponding to the estimated size of the vessel has been delivered.

Abstract: An ultrasonic end effector includes a substantially cylindrical blade and a jaw including a structural body and a jaw liner. The jaw is movable from an open to a clamping position, wherein the blade-facing surface of the jaw liner opposes the blade with the first and second blade-facing surfaces of the structural body disposed on either side of the jaw liner and the blade. The blade defines a first longitudinal axis and a first radius, the first and second blade-facing surfaces of the structural body cooperate to define a second radius centered on a second longitudinal axis, and the blade-facing surface of the jaw liner defines a third radius centered on a third longitudinal axis. The first radius and the second radius of curvature are different from one another.

Abstract: A surgical instrument end effector assembly includes a first jaw member defining an insulative tissue-contacting surface and first and second electrically-conductive tissue-contacting surfaces disposed on either side of the insulative surface. A second jaw member of the end effector assembly includes an ultrasonic blade body positioned to oppose the insulative surface of the first jaw member, and first and second electrically-conductive tissue-contacting surfaces disposed on either side of the ultrasonic blade body and positioned to oppose the first and second electrically-conductive surfaces, respectively, of the first jaw member. The first jaw member is movable relative to the second jaw member between a spaced-apart position and an approximated position to grasp tissue therebetween.

Abstract: A method for sealing a vessel includes supplying electrical energy to an ultrasonic surgical instrument having an end effector and a transducer coupled to the end effector, when the end effector is grasping a vessel, sensing parameters of the vessel when the end effector achieves a predetermined velocity, estimating a size of the vessel based on the sensed parameters, controlling the electrical energy based on maintaining a predetermined initial heating rate of heating the vessel until a predetermined amount of energy corresponding to the estimated size of the vessel has been delivered, and controlling the electrical energy based on a predetermined heating rate curve of heating the vessel after the predetermined amount of energy corresponding to the estimated size of the vessel has been delivered.

Abstract: An ultrasonic surgical instrument includes a housing, an elongated shaft extending distally from the housing, an end effector extending distally from the elongated shaft, and a transducer assembly disposed at least partially within the elongated shaft. The end effector includes a jaw and an ultrasonic blade. The jaw is configured to pivot relative to the ultrasonic blade from an open position to a clamping position for clamping tissue therebetween. The transducer assembly is distally-spaced from the housing and includes proximal and distal transducers interconnected by a connector. The ultrasonic blade is connected to the distal transducer such that ultrasonic energy produced by the proximal transducer is transmitted along the connector and the distal transducer to the ultrasonic blade and such that ultrasonic energy produced by the distal transducer is transmitted to the ultrasonic blade.

Abstract: A surgical system includes a fluid source, an ultrasonic transducer, an ultrasonic waveguide coupled to and extending distally from the ultrasonic transducer, and an ultrasonic blade disposed at a distal end of the ultrasonic waveguide and configured to receive ultrasonic energy produced by the ultrasonic transducer and transmitted along the ultrasonic waveguide to vibrate the ultrasonic blade for treating tissue therewith. The ultrasonic blade is configured to connect to a source of electrosurgical energy for conducting electrosurgical energy to tissue to treat tissue. The ultrasonic blade defines a lumen extending at least partially therethrough to at least one opening. The lumen is configured for fluid communication with a fluid source to enable the delivery of fluid from the fluid source through the lumen and out the at least one opening into a surgical site to facilitate electrosurgical tissue treatment.

Abstract: A jaw member of a surgical instrument includes a structural body including a tissue-facing surface having an elongated opening defined therethrough and defining an internal cavity in communication with the elongated opening. A jaw liner of a material that is not conducive to molding includes an internal portion substantially filling the internal cavity and extending to the elongated opening. A method of manufacturing a jaw member of a surgical instrument includes preparing a material, forging the material into an internal cavity defined within a structural body of a jaw member, and setting the material such that the material substantially fills the internal cavity and is retained therein thereby forming a jaw liner of the jaw member.

Abstract: A surgical instrument includes an ultrasonic transducer supported by a housing and an elongated assembly extending distally therefrom. The elongated assembly includes a jaw and a waveguide coupled to the transducer and defining a blade having upper and lower tissue-contacting surface and first and second lateral surfaces disposed therebetween that are coated with a material. The jaw is pivotable relative to the blade and includes a structural base having a backspan and first and second uprights extending from the backspan. The jaw further includes a jaw liner supported within the structural base and positioned to oppose the upper tissue-contacting surface with the first and second uprights disposed on either side of the blade. In an ultrasonic mode, ultrasonic energy produced by the transducer is transmitted along the waveguide to the blade. In an electrosurgical mode, electrosurgical energy is conducted between the blade and the first and second uprights.

Abstract: A method for operating a surgical device, includes: determining whether a switch has transitioned from a first condition, corresponding to a first operating mode, to a second condition, corresponding to a second operating mode; when it is determined that the switch has transitioned from the first condition to the second condition: maintaining the first operating mode for a pre-determined time; in a case where the switch remains in the second condition throughout the pre-determined time, switching to the second operating mode after expiration of the pre-determined time; and when the switch returns to the first condition during the pre-determined time, maintaining the first operating mode after expiration of the pre-determined time.

Abstract: A surgical instrument end effector assembly includes a first jaw member defining an insulative tissue-contacting surface and first and second electrically-conductive tissue-contacting surfaces disposed on either side of the insulative tissue-contacting surface. A second jaw member includes an ultrasonic blade body positioned to oppose the insulative tissue-contacting surface of the first jaw member. The first jaw member is movable relative to the second jaw member between a spaced-apart position and an approximated position to apply a first grasping force to tissue disposed therebetween. A slider is movable, independent of the first jaw member, between a retracted position, wherein the slider is disposed proximally of the first and second jaw members, and an extended position, wherein the slider extends about the first jaw member and urges the first jaw member from the approximated position further towards the second jaw member to apply a second, greater grasping force to tissue.

Abstract: An ultrasonic surgical instrument includes a transducer configured to produce a first mode of ultrasonic energy and a waveguide coupled to the transducer. The waveguide includes a proximal body portion coupled to and extending distally from the transducer. The proximal body portion is configured to receive the first mode of ultrasonic energy from the transducer for transmission therealong. The waveguide further includes a distal body portion, a blade extending distally from the distal body portion, and an articulation portion interconnecting the proximal and distal body portions. The articulation portion is configured to enable articulation of the distal body portion relative to the proximal body portion, to receive the first mode of ultrasonic energy from the proximal body portion, convert the first mode of ultrasonic energy into a second mode of ultrasonic energy, and transmit the second mode of ultrasonic energy along the distal body portion to the blade.

Abstract: An articulating surgical end effector includes an expandable pivot defined at a distal end of an ultrasonic waveguide, a socket at least partially receiving the expandable pivot within an interior volume thereof, and a blade extending distally from the socket. The socket is configured to articulate about the expandable pivot in any direction, and the expandable pivot and socket together are configured to enable ultrasonic energy transmission through the ultrasonic waveguide to the blade in any articulated position of the socket relative to the expandable pivot.

Abstract: A surgical instrument for treating tissue includes an articulating elongated shaft (14), a drive shaft (124) extending through the elongated shaft and configured to rotate about a longitudinal axis defined by the drive shaft, and an end effector assembly 100) coupled to a distal end portion of the elongated shaft. The end effector assembly includes a jaw member (110) and a blade member (112) configured to oscillate in response to a rotation of the drive shaft (124) to treat tissue disposed between the jaw member and the blade member.

Abstract: A surgical instrument end effector assembly includes a first jaw member defining an insulative tissue-contacting surface and first and second electrically-conductive tissue-contacting surfaces disposed on either side of the insulative surface. A second jaw member of the end effector assembly includes an ultrasonic blade body positioned to oppose the insulative surface of the first jaw member, and first and second electrically-conductive tissue-contacting surfaces disposed on either side of the ultrasonic blade body and positioned to oppose the first and second electrically-conductive surfaces, respectively, of the first jaw member. The first jaw member is movable relative to the second jaw member between a spaced-apart position and an approximated position to grasp tissue therebetween.