Abstract: Systems and methods disclosed herein include a first scanner comprising an inflatable membrane configured to be inflated with a medium to conform an exterior surface of the inflatable membrane to an interior shape of a cavity, the medium attenuating, at a first rate per unit length, light having a first optical wavelength, and attenuating, at a second rate per unit length, light having a second optical wavelength; an emitter configured to illuminate an interior surface of the inflatable membrane; a detector configured to receive light from the interior surface; a processor configured to generate a first electronic representation of the interior shape based on the received light; and a design computer configured to modify the first electronic representation into a three-dimensional shape by correlating pixels of the first electronic representation with corresponding distance information from the first scanner to the inflatable membrane for each pixel.

Abstract: A system includes a first scanner comprising an inflatable membrane configured to be inflated with a medium to conform an exterior surface of the inflatable membrane to an interior shape of a cavity, the medium attenuating, at a first rate per unit length, light having a first optical wavelength, and at a second rate per unit length, light having a second optical wavelength. The system comprises an emitter and detector configured to generate and receive light from the interior surface of the inflatable membrane, respectively. A processor is configured to generate a first electronic representation of the interior shape and a second electronic representation of a second shape based on the received light. A design computer is configured to combine the first and second electronic representation into a combined electronic representation corresponding to at least a portion of the interior shape based on at least one or more native references.

Abstract: A system includes a first scanner comprising an inflatable membrane configured to be inflated with a medium to conform an exterior surface of the inflatable membrane to an interior shape of a cavity, the medium attenuating, at a first rate per unit length, light having a first optical wavelength, and at a second rate per unit length, light having a second optical wavelength. The system comprises an emitter and detector configured to generate and receive light from the interior surface of the inflatable membrane, respectively. A processor is configured to generate a first electronic representation of the interior shape and a second electronic representation of a second shape based on the received light. A design computer is configured to combine the first and second electronic representation into a combined electronic representation corresponding to at least a portion of the interior shape based on at least one or more native references.

Abstract: A system includes a first scanner having an inflatable membrane configured to be inflated with a medium to conform an exterior surface of the inflatable membrane to an interior shape of a cavity. The medium attenuates, at first rate per unit length, light having a first optical wavelength, and attenuates, at a second rate per unit length, light having a second optical wavelength. An emitter is configured to generate light to illuminate the interior surface and a detector is configured to receive light from the interior surface. The scanner further includes a processor configured to generate a first electronic representation of the interior shape based on the light. A design computer is configured to modify the first electronic representation into a three-dimensional shape corresponding to at least a portion of the interior shape and a fabricator configured to fabricate, based at least on the modified first electronic representation, an earbud.

Abstract: A system includes a first scanner having an inflatable membrane configured to be inflated with a medium to conform an exterior surface of the inflatable membrane to an interior shape of a cavity. The medium attenuates, at first rate per unit length, light having a first optical wavelength, and attenuates, at a second rate per unit length, light having a second optical wavelength. An emitter is configured to generate light to illuminate the interior surface and a detector is configured to receive light from the interior surface. The scanner further includes a processor configured to generate a first electronic representation of the interior shape based on the light. A design computer is configured to modify the first electronic representation into a three-dimensional shape corresponding to at least a portion of the interior shape and a fabricator configured to fabricate, based at least on the modified first electronic representation, an earbud.

Abstract: A system includes a first scanner having an inflatable membrane configured to be inflated with a medium to conform an exterior surface of the inflatable membrane to an interior shape of a cavity. The medium attenuates, at first rate per unit length, light having a first optical wavelength, and attenuates, at a second rate per unit length, light having a second optical wavelength. An emitter is configured to generate light to illuminate the interior surface and a detector is configured to receive light from the interior surface. The scanner further includes a processor configured to generate a first electronic representation of the interior shape based on the light. A design computer is configured to modify the first electronic representation into a three-dimensional shape corresponding to at least a portion of the interior shape and a fabricator configured to fabricate, based at least on the modified first electronic representation, an earbud.

Abstract: A system includes a first scanner having an inflatable membrane configured to be inflated with a medium to conform an exterior surface of the inflatable membrane to an interior shape of a cavity. The medium attenuates, at first rate per unit length, light having a first optical wavelength, and attenuates, at a second rate per unit length, light having a second optical wavelength. An emitter is configured to generate light to illuminate the interior surface and a detector is configured to receive light from the interior surface. The scanner further includes a processor configured to generate a first electronic representation of the interior shape based on the light. A design computer is configured to modify the first electronic representation into a three-dimensional shape corresponding to at least a portion of the interior shape and a fabricator configured to fabricate, based at least on the modified first electronic representation, an earbud.