Patents by Inventor David James Caley
David James Caley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11719205Abstract: A dual fluid injection system which comprises a liquid fuel metering device, a fluid delivery device, and apparatus providing an interface therebetween. The interface conveys liquid fuel along a flow path from the metering device to a mixing zone for mixing with air from a pressurized supply to provide an air-fuel mixture for injection by the fluid delivery device into a combustion chamber of an internal combustion engine. The flow path may involve a directional change by way of a turn section. The flow path is sized such that liquid fuel is retained therein by virtue of capillary action, whereby a quantity of liquid fuel is retained after a delivery event such that the flow path remains substantially filled with liquid fuel in readiness for the next delivery event during operation of the engine.Type: GrantFiled: March 23, 2017Date of Patent: August 8, 2023Inventors: Geoffrey Paul Cathcart, Stephen John Karay, David James Caley
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Publication number: 20220356856Abstract: A dual-fluid injection system for an internal combustion engine, and an unmanned aerial vehicle (UAV) powered by an engine having the dual-fluid injection system. The dual-fluid injection system comprises a liquid fuel metering device and a fluid delivery device operating in tandem. A gas supply system comprising an air compressor and an air delivery path extending between the air compressor and the fluid delivery device is provided to supply pressurised air to the fluid delivery device. The gas supply system comprises an air compressor and an air delivery path extending between the air compressor and the fluid delivery device. A fuel supply system is adapted to deliver liquid fuel to the liquid fuel metering device. A fuel-air regulator is provided for regulating fuel pressure with reference to air pressure to establish and maintain a requisite pressure differential between the fuel pressure and the air pressure.Type: ApplicationFiled: June 29, 2020Publication date: November 10, 2022Applicant: ORBITAL AUSTRALIA PTY LTDInventors: David James CALEY, John Howard TUBB, Mario Charles MUSCAT, Arminta CHICKA
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Publication number: 20190101088Abstract: A dual fluid injection system which comprises a liquid fuel metering device, a fluid delivery device, and apparatus providing an interface therebetween. The interface conveys liquid fuel along a flow path from the metering device to a mixing zone for mixing with air from a pressurized supply to provide an air-fuel mixture for injection by the fluid delivery device into a combustion chamber of an internal combustion engine. The flow path may involve a directional change by way of a turn section. The flow path is sized such that liquid fuel is retained therein by virtue of capillary action, whereby a quantity of liquid fuel is retained after a delivery event such that the flow path remains substantially filled with liquid fuel in readiness for the next delivery event during operation of the engine.Type: ApplicationFiled: March 23, 2017Publication date: April 4, 2019Applicant: ORBITAL AUSTRALIA PTY LTDInventors: Geoffrey Paul CATHCART, Stephen John KARAY, David James CALEY
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Patent number: 10184440Abstract: A method for fuelling an internal combustion engine, and a fuel system (10) for delivering a variety of fuel types to the engine, with selected fuel types typically being chosen according to theft availability. The fuel system (10) can be configured to accommodate liquid fuels such as gasoline, ethanol or a blend thereof, and gaseous fuels such as CNG, LNG or LPG. The engine is configured to operate on any of the designated liquid fuels, and can switch between the liquid and gaseous fuels. The fuel system (10) includes a respective common delivery arrangement (11) for selectively delivering fuel into the combustion chamber of each cylinder of the engine. The common delivery arrangement (11) comprises at a fluid delivery device (12) and a liquid metering device (31) configured for operation in concert. The fluid delivery device (12) comprises a fluid delivery injector.Type: GrantFiled: June 29, 2012Date of Patent: January 22, 2019Assignee: ORBITAL AUSTRALIA PTY LTDInventor: David James Caley
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Patent number: 9976526Abstract: A fuel injection system (10) for delivering metered amounts fuel into the combustion chamber or cylinder of an engine. The fuel delivered can selectively comprise a gaseous fuel, a liquid fuel or a fuel mixture comprising the gaseous fuel and the liquid fuel. When the fuel delivered comprises a mixture of the gaseous fuel and the liquid fuel, the quantity of liquid fuel comprises a metered quantity. The quantity of gaseous fuel also comprises a metered quantity, with the metering of the gaseous fuel being regulated by prediction. The injection event involves delivering the liquid fuel and the gaseous fuel, with the metering of the gaseous fuel delivered being adjusted to allow for the quantity of liquid fuel delivered with the gaseous fuel. The injection system (10) comprises a liquid fuel circuit (11) and a gaseous fuel circuit (13), both communicating with a fuel delivery injector (15) that delivers fuel to the combustion chamber.Type: GrantFiled: June 29, 2012Date of Patent: May 22, 2018Assignee: ORBITAL AUSTRALIA PTY LTDInventors: David James Caley, Thomas Gerlach, Simon Christopher Brewster
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Publication number: 20170138312Abstract: A fuel rail assembly for direct injection of a gaseous fuel into an internal combustion engine comprises a fuel rail defining a flow passage for receiving gaseous fuel and a delivery injector for directly injecting fuel received from the fuel rail into a combustion chamber of the engine. The delivery injector is arranged having a selectively openable delivery port for delivery of gaseous fuel into the combustion chamber when the delivery port is in an open condition. The fuel rail assembly further comprises a valve operable so as to interrupt the flow of gaseous fuel to the delivery injector for delivery into the combustion chamber. A containment zone is defined between the valve and the delivery port when the delivery port is in a closed condition, whereby the containment zone is selected so as to be a prescribed volume.Type: ApplicationFiled: June 25, 2015Publication date: May 18, 2017Applicant: ORBITAL AUSTRALIA PTY LTDInventors: David James CALEY, Nicholas COPLIN, Thomas GERLACH
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Patent number: 9284928Abstract: A fuel injector (10) for liquid phase injection of liquefied gaseous fuels for combustion chambers of an internal combustion engine. The fuel injector (10) comprises a nozzle portion (15) having an end (30) from which gaseous fuel can be delivered through an outlet (21), the end (30) being configured to prevent or at least inhibit formation of ice thereon upon delivery of gaseous fuel through the outlet.Type: GrantFiled: June 30, 2011Date of Patent: March 15, 2016Assignee: Orbital Australia Pty LtdInventors: David James Caley, Geoffrey Paul Cathcart
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Publication number: 20140246508Abstract: A fuel injection system (10) for delivering metered amounts fuel into the combustion chamber or cylinder of an engine. The fuel delivered can selectively comprise a gaseous fuel, a liquid fuel or a fuel mixture comprising the gaseous fuel and the liquid fuel. When the fuel delivered comprises a mixture of the gaseous fuel and the liquid fuel, the quantity of liquid fuel comprises a metered quantity. The quantity of gaseous fuel also comprises a metered quantity, with the metering of the gaseous fuel being regulated by prediction. The injection event involves delivering the liquid fuel and the gaseous fuel, with the metering of the gaseous fuel delivered being adjusted to allow for the quantity of liquid fuel delivered with the gaseous fuel. The injection system (10) comprises a liquid fuel circuit (11) and a gaseous fuel circuit (13), both communicating with a fuel delivery injector (15) that delivers fuel to the combustion chamber.Type: ApplicationFiled: June 29, 2012Publication date: September 4, 2014Applicant: ORBITAL AUSTRALIA PTY LTDInventors: David James Caley, Thomas Gerlach, Simon Christopher Brewster
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Publication number: 20140130776Abstract: A method for fuelling an internal combustion engine, and a fuel system for delivering a variety of fuel types to the engine, configured to accommodate liquid fuels such as gasoline, ethanol or a blend thereof, and gaseous fuels such as CNG, LNG or LPG. The engine is configured to operate on any of the designated liquid fuels, and can switch between the liquid and gaseous fuels. The fuel system includes a common delivery arrangement, for selectively delivering fuel into the combustion chamber of each cylinder of the engine, comprising a fluid delivery injector and a liquid metering device configured for operation in concert. The same common fluid delivery injector is used for delivery of gaseous fuel only, delivery of liquid fuel only (by way of an air assist delivery process), or delivery of a fuel mixture comprising the gaseous fuel and the liquid fuel.Type: ApplicationFiled: June 29, 2012Publication date: May 15, 2014Applicant: ORBITAL AUSTRALIA PTY LTDInventor: David James Caley
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Patent number: 8695951Abstract: A carburettor includes a primary air passage (19), an adjustable throttle valve (8) situated within the primary air passage, a fuel supply nozzle (28) communicating with the primary air passage and connected to a fuel metering valve for varying the amount of fuel discharged through the nozzle. The fuel metering valve includes an elongate sleeve (32) movably accommodating an elongate valve member (33). The sleeve and valve member define a fuel inlet space (35). A fuel inlet (37) communicates with the fuel inlet space. A fuel outlet (39) passes through the wall of the sleeve (32) and communicates with the fuel supply nozzle (28). A portion of the outer surface of the valve member (33) is so profiled that the valve member (33) is movable relative to the sleeve (32) such that the area of communication between the fuel inlet space (35) and the outlet (39) varies progressively between a maximum and a minimum value.Type: GrantFiled: May 23, 2008Date of Patent: April 15, 2014Inventors: Kristjan Björn Omarsson, Stephen Brian Glover, David James Caley, Morten Kronstedt
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Patent number: 8641015Abstract: A carburettor including a primary air passage, an adjustable throttle valve situated within the primary air passage, a fuel supply nozzle communicating with the primary air passage and connected to a fuel metering valve for varying the amount of fuel discharged through the nozzle and a rotary input shaft adapted to be connected to an engine speed control member and which is connected to the throttle valve to move the throttle valve between open and closed positions. The rotary input shaft is also connected to a carriage to move the carriage, the carriage carrying at least one elongate inclined ramp which extends in the direction of movement of the carriage and which is engaged by a follower connected to the valve member. Rotation of the input shaft results in movement of the throttle valve and in movement of the carriage and thus of the elongate ramp, wherein the follower is moved transverse to the length of the ramp and the valve member of the fuel metering valve is thus also moved.Type: GrantFiled: June 25, 2012Date of Patent: February 4, 2014Inventors: Kristjan Björn Omarsson, Stephen Brian Glover, David James Caley, Morten Kronstedt
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Publication number: 20130233274Abstract: A fuel injector (10) for liquid phase injection of liquefied gaseous fuels for combustion chambers of an internal combustion engine. The fuel injector (10) comprises a nozzle portion (15) having an end (30) from which gaseous fuel can be delivered through an outlet (21), the end (30) being configured to prevent or at least inhibit formation of ice thereon upon delivery of gaseous fuel through the outlet.Type: ApplicationFiled: June 30, 2011Publication date: September 12, 2013Applicant: ORBITAL AUSTRALIA PTY LTDInventors: David James Caley, Geoffrey Paul Cathcart
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Publication number: 20130161843Abstract: A carburettor including a primary air passage, an adjustable throttle valve situated within the primary air passage, a fuel supply nozzle communicating with the primary air passage and connected to a fuel metering valve for varying the amount of fuel discharged through the nozzle and a rotary input shaft adapted to be connected to an engine speed control member and which is connected to the throttle valve to move the throttle valve between open and closed positions. The rotary input shaft is also connected to a carriage to move the carriage, the carriage carrying at least one elongate inclined ramp which extends in the direction of movement of the carriage and which is engaged by a follower connected to the valve member. Rotation of the input shaft results in movement of the throttle valve and in movement of the carriage and thus of the elongate ramp, wherein the follower is moved transverse to the length of the ramp and the valve member of the fuel metering valve is thus also moved.Type: ApplicationFiled: June 25, 2012Publication date: June 27, 2013Inventors: Kristjan Bjorn OMARSSON, Stephen Brian Glover, David James Caley, Morten Kronstedt
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Publication number: 20100176519Abstract: A carburettor includes a primary air passage (19), an adjustable throttle valve (8) situated within the primary air passage, a fuel supply nozzle (28) communicating with the primary air passage and connected to a fuel metering valve for varying the amount of fuel discharged through the nozzle. The fuel metering valve comprises an elongate sleeve (32) movably accommodating an elongate valve member (33). The sleeve and valve member define a fuel inlet space (35). A fuel inlet (37) communicates with the fuel inlet space. A fuel outlet (39) passes through the wall of the sleeve (32) and communicates with the fuel supply nozzle (28). A portion of the outer surface of the valve member (33) is so profiled that the valve member (33) is movable relative to the sleeve (32) such that the area of communication between the fuel inlet space (35) and the outlet (39) varies progressively between a maximum and a minimum value.Type: ApplicationFiled: May 23, 2008Publication date: July 15, 2010Inventors: Kristjan Björn Omarsson, Stephen Brian Glover, David James Caley, Morten Kronstedt
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Patent number: 7137571Abstract: Disclosed is an injector nozzle through which fluid is delivered and which has a port (17) having an internal surface and a valve member (13) having a complementary external surface. The valve member (13) is movable relative to the port (17) to respectively provide a passage between the internal and external surfaces for delivery of fluid in the form of a spray. Alternatively, sealed contact of the surfaces will prevent the delivery of fluid. The nozzle includes a flow control body (30) located beyond an extremity of the port (17). The flow control body (30) has a control surface (33) arranged downstream of the port (17) in the direction of movement of the valve member (13). The control surface (33) is configured and positioned to promote the fluid spray established by the fluid issuing from the port (17) to in part follow a path determined by the shape of the control surface (33).Type: GrantFiled: April 5, 2001Date of Patent: November 21, 2006Assignee: Orbital Engine Company (Australia) Pty LimitedInventors: David James Caley, Hugh William Carlisle, Robert Walter Frew, David John Longman
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Publication number: 20030160114Abstract: Disclosed is an injector nozzle through which fluid is delivered and which has a port (17) having an internal surface and a valve member (13) having a complementary external surface. The valve member (13) is movable relative to the port (17) to respectively provide a passage between the internal and external surfaces for delivery of fluid in the form of a spray. Alternatively, sealed contact of the surfaces will prevent the delivery of fluid.Type: ApplicationFiled: March 7, 2003Publication date: August 28, 2003Inventors: David James Caley, Hugh William Carlisle, Robert Walter Frew, David John Longman
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Patent number: 6047671Abstract: A method of lubricating and cleaning a fuel injector of a fuel injection system of an internal combustion engine during running of the engine including delivering both a lubricant and a cleaning additive to the injector. The injector injects directly into the combustion chamber of the engine. The lubricant and cleaning additive are delivered to the fuel exit area of the injector.Type: GrantFiled: August 19, 1996Date of Patent: April 11, 2000Assignee: Orbital Engine Company (Australia) Pty LimitedInventors: John Howard Tubb, Gavin Warran Dickson, David James Caley, Paul William Guthrie, Oswald Baasch
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Patent number: 5833142Abstract: An injector nozzle has a body having a nozzle through which fuel is delivered. The nozzle includes a port having an internal surface and a valve member having a complementary external surface. The valve member is movable relative to the port to respectively provide a passage between the surfaces for delivery of fuel in the form of a spray or sealed contact therebetween to prevent the delivery of fluid. A fluid flow control body is located beyond an extremity of the nozzle body corresponding to the location of the port. The control body has a control surface configured and positioned such that the fuel spray established by fluid issuing from the port will follow a path determined at least in part by that control surface. The flow control body is in part hollow.Type: GrantFiled: February 16, 1996Date of Patent: November 10, 1998Assignee: Orbital Engine Company (Australia) Pty. LimitedInventor: David James Caley