Abstract: A turbocharger system includes first and second turbines arranged such that exhaust gas passes through the first turbine then the second turbine. A bypass channel is configured such that exhaust gas entering the channel passes only through the second turbine. A valve positioned in the bypass channel regulates the flow of gas therethrough. The valve accelerates a stream of gas and focuses the stream toward the second turbine such that a large part of the added velocity of the stream is preserved as it enters the second turbine. Operation of the valve may be controlled so as to maintain the valve in a closed position while exhaust gas pressure above the first turbine pressure is below a first threshold, to progressively open the valve as the pressure increases above the first threshold, and to maintain the valve in a full-open position while the pressure is above a second threshold.

Abstract: A variable displacement engine comprises two engine modules fed from a common fuel source, each engine module having an individual crankshaft. The first engine module has a high compression ratio (e.g., greater than 13:1), while the second module has a typical compression ratio for a gasoline engine (e.g., between 9:1 and 11:1). In one embodiment, the first engine module operates through high efficiency optimized alcohol fuel combustion when the fuel content exceeds a minimum alcohol content. In an alternative embodiment, the first engine module operates at high efficiency through gasoline HCCI combustion when conditions permit. When operating conditions do not permit the first engine module to operate at high efficiency, the second engine module operates as the primary engine module, with the first engine module available to provide supplemental power (at less than optimal efficiency) if needed to meet driver demand.

Abstract: A center-closed power steering system provides power steering assistance in engine-off conditions for reduced fuel consumption. The power steering system includes a hydraulic pump mechanically driven by the engine, a high pressure accumulator, a steering gearbox fluidly connected to the accumulator, and a center closed valve mechanically connected to a driver-operated steering wheel. The valve is configured to selectively control flow of pressurized fluid from the accumulator to the steering gearbox to provide power steering assistance. The inner shaft of the rotary center-closed valve is provided with a cavity with V-shaped notches on the transition surfaces on lands configured to sealingly engage the inner surface of the valve outer sleeve, in order to provide a smooth transition in flow for power steering assistance, and a better driver feel.

Abstract: Motor vehicles are equipped with a center-closed power steering system to provide power steering assistance in engine-off conditions for reduced fuel consumption. The power steering system includes a hydraulic pump mechanically driven by the engine, a high pressure accumulator, a steering gearbox fluidly connected to the accumulator, and a center closed valve mechanically connected to a driver-operated steering wheel. The valve is configured to selectively control flow of pressurized fluid from the accumulator to the steering gearbox to provide power steering assistance.

Abstract: A flex fuel internal combustion engine system includes means for sensing ethanol concentration of the fuel. If the ethanol concentration is determined to be above a given threshold, engine operation is adjusted for lean combustion of the fuel. An aftertreatment system is provided to remove harmful emissions from the exhaust.

Abstract: A two-volute low pressure turbocharger is provided with a VGT mechanism in one turbine volute only.

Abstract: A variable displacement engine comprises two engine modules fed from a common fuel source, each engine module having an individual crankshaft. The first engine module has a high compression ratio (e.g., greater than 13:1), while the second module has a typical compression ratio for a gasoline engine (e.g., between 9:1 and 11:1). In one embodiment, the first engine module operates through high efficiency optimized alcohol fuel combustion when the fuel content exceeds a minimum alcohol content. In an alternative embodiment, the first engine module operates at high efficiency through gasoline HCCI combustion when conditions permit. When operating conditions do not permit the first engine module to operate at high efficiency, the second engine module operates as the primary engine module, with the first engine module available to provide supplemental power (at less than optimal efficiency) if needed to meet driver demand.

Abstract: Improved transient response times are obtained while maintaining low emissions with a low pressure EGR system through methods for quickly obtaining a desired oxygen concentration for charge-air to be used for combustion. Under a first method, fuel quantity in the main combustion event is controlled in the combustion process to produce exhaust around a relatively constant target exhaust oxygen concentration value. By keeping the exhaust oxygen concentration levels at a relatively constant value, lag time in waiting for low pressure EGR valve adjustments during transients may be avoided, and the system's air handling response to meet transients may be paced solely by adjusting the mass of air to be supplied (i.e. boost response). Under a second method, a multiple-stage combustion process is utilized, in which fuel feed is controlled in a small, preliminary HCCI-type combustion event in order to produce a target oxygen concentration of charge-air to be used for the second, main combustion event.

Abstract: A multi-stage turbocharging system recovers exhaust energy that is conventionally lost in bypassing exhaust flow from one stage to another in a multi-stage turbocharging system. The exhaust energy is preserved through converting a portion of the exhaust energy of the bypassed flow from pressure to kinetic energy (velocity) by passing the bypassed flow through a VGT vane outlet or other variable geometry valve/nozzle, and then not allowing the accelerated flow to dissipate energy before reaching the subsequent stage's turbine wheel, where the accelerated flow may then be converted to a mechanical rotational force by the lower pressure turbine's wheel.

Abstract: A flex fuel internal combustion engine system includes means for sensing ethanol concentration of the fuel. If the ethanol concentration is determined to be above a given threshold, engine operation is adjusted for lean combustion of the fuel. An aftertreatment system is provided to remove harmful emissions from the exhaust.

Abstract: A two-volute low pressure turbocharger is provided with a VGT mechanism in one turbine volute only.

Abstract: In an internal combustion engine adapted to combust alcohol blend fuels (i.e., fuels containing greater than 20% alcohol by volume), a dilute combustion mixture (e.g., with substantial EGR), intake air cooling, and latent cooling caused by vaporization of the alcohol fuel, are used together with a compact combustion chamber (in which the distance between the spark plug tip and furthest point of the combustion chamber is less than one-half the cylinder bore diameter) and controlled spark retardation to enable the use of a high compression ratio (greater than 15:1), for improved efficiency without triggering auto-ignition. Thermal brake efficiency significantly exceeds that for conventional gasoline engines, thereby improving the potential cost-effectiveness of alcohol fuels. Stoichiometric operation is used for optimal emissions control.

Abstract: A center-closed power steering system provides power steering assistance in engine-off conditions for reduced fuel consumption. The power steering system includes a hydraulic pump mechanically driven by the engine, a high pressure accumulator, a steering gearbox fluidly connected to the accumulator, and a center closed valve mechanically connected to a driver-operated steering wheel. The valve is configured to selectively control flow of pressurized fluid from the accumulator to the steering gearbox to provide power steering assistance. The inner shaft of the rotary center-closed valve is provided with a cavity with V-shaped notches on the transition surfaces on lands configured to sealingly engage the inner surface of the valve outer sleeve, in order to provide a smooth transition in flow for power steering assistance, and a better driver feel.

Abstract: This invention sets forth a commercially viable diesel combustion system that meets environmentally acceptable levels of NOx emissions (i.e. 0.2 g/bhp-hr or lower across a full map of engine speeds and loads) without the need for use of NOx aftertreatments, and simultaneously maintains engine-out PM emissions relatively close (e.g. with smoke levels at or below 3 BSN) to environmentally acceptable PM post-aftertreatment levels. The invention achieves these results by operating within a unique combination of parameters. These parameters comprise: (1) charge-air oxygen concentration below 16%, preferably between 10% and 15%, more preferably between 11% and 14%, and most preferably between 12% and 13.

Abstract: This invention sets forth a commercially viable diesel combustion system that meets environmentally acceptable levels of NOx emissions (i.e. 0.2 g/bhp-hr or lower across a full map of engine speeds and loads) without the need for use of NOx aftertreatments, and simultaneously maintains engine-out PM emissions relatively close (e.g. with smoke levels at or below 3 BSN) to environmentally acceptable PM post-aftertreatment levels. The invention achieves these results by operating within a unique combination of parameters. These parameters comprise: (1) charge-air oxygen concentration below 16%, preferably between 10% and 15%, more preferably between 11% and 14%, and most preferably between 12% and 13.

Abstract: A cylinder head for an engine having a two-plane water jacket in which a lower chamber at one plane through the head cools the fire deck of each cylinder and a cross-flow passage for the coolant is spaced above the lower chambers in a second plane through the head directs coolant to an outlet. The two planes of the water jacket are connected by an annular passage surrounding the injector nozzle sleeve and has machined surfaces whereby the size of the flow channel and thus the coolant flow between the two planes is better controlled to enable more even cooling of the fire deck resulting in less variability in fire deck temperature from one cylinder to one another. The lower chambers cooling the fire deck are separate for each cylinder to prevent heated coolant from one cylinder flowing to the next cylinder fire deck.

Abstract: An internal combustion engine includes a plurality of cylinders, a plurality of fuel injectors, compression brake units operatively associated the cylinders, an engine speed sensor and an engine control unit (ECU) for controlling the fuel injectors and the compression brake unit as a function of at least sensed engine speed.

Abstract: An engine compression braking system includes an exhaust rocker arm pivotally supported on rocker shaft. One end of the rocker arm carries a roller which engages a camshaft which has a lost motion bump formed thereon. The other end of the rocker arm engages an exhaust valve stem assembly. A part of the rocker shaft engages a pressure operated piston. Extension of the piston moves the rocker shaft transversely to its axis, so that the rocker arm can selectively react to or ignore the lost motion portion bump. A pressure control system includes a solenoid operated valve controlled by an operator controlled switch, so that the piston selectively applies a light force or a very high force to the rocker arm rocker shaft, thus controlling the pivot point of the rocker arm.