Abstract: A method by means of mathematical mapping to remove distortions due to a camera lens, distortions due to image placement relative to the camera, and distortions due to affixing images on curved surfaces is disclosed. The invention provides a method for creating a mapping which, when applied to graphics or other images, will compensate for the effect of camera distortions and camera point of view, allowing the image to appear undistorted when viewed from the camera.

Abstract: A gap setting apparatus incorporates an air gage to measure the pressure drop (and indirectly the flow rate) of air through a gap of a hydrodynamic bearing, while facing sections of the bearing are moved closer together. The measured pressure drop can be correlated to the actual bearing gap and monitored to determine when the proper gap has been achieved. More particularly, the inner and outer elements of the bearing are clamped in separate carriers and are held in place. The carriers are then moved toward one another so that the inner or shaft portion of the bearing slides into the outer or sleeve portion of the bearing. To accurately set the gap between the two, an air hose with an air gage attached to it is attached to one end of the bearing gap; air is pumped through the bearing gap, exiting through the opposite end of the gap, By testing a set of reference motor parts, a high end and a low end of an acceptable bearing gap range can be established, and the corresponding air gage readings obtained.

Abstract: According to the present invention spindle bearings are assembled with at least one annular gimbal to compensate for undesired components of bearing compression force. Specific devices and methods are directed to compensating for either (a) operational force variations such as those caused by temperature variation or (b) assembly-related force variations such as those caused by misalignment.

Abstract: A spindle motor is described having a motor stator, a motor rotor, the motor being energized to cause rotation of the rotor supporting a single disc or a stack of discs which is mounted in such a way that the rotating bottom or top (or both) disc surface is closely adjacent to a stationary disc drive casting surface. The squeeze film action in the remaining air gap provides significant damping of the disc vibration. Typical implementation use air gaps of 0.004″-0.006″ for 2½″ drives and 0.006″-0.10″ for 3½″ drives.

Abstract: A method for setting a gap at or near an optimum width in a hydrodynamic bearing defined between a shaft having end pieces, the end pieces having axially opposing exterior sides which are not parallel, the end pieces being adjustable axially, and a surrounding sleeve comprising independently supporting the shaft and the sleeve to be capable of finely positioned relative motion, in which adjustment is accomplished by moving the shaft and the sleeve together to form the gap with respect to the end pieces and the sleeve and supplying pressurized air to an opening to the gap to cause air to flow through the gap, while monitoring an air pressure drop due to the air flow through the gap while the end pieces are adjusted.

Abstract: A hydrodynamic bearing design is disclosed incorporating a flexible membrane at one end of the fluid gap in the hydrodynamic bearing. If voids exist in the fluid, and if changes in the size of these voids or bubbles occur with changes in temperature or pressure in which the disc drive is being used, then the volume of the fluid will change, and increase relative to the change in size of the volume of the surrounding physical part. The flexible membrane will yield to the increased pressure of the increasing volume of the fluid. The membrane essentially acts as a spring whose spring force is overcome by the pressure created by or accompanying a increase in volume in which the lubricating fluid is contained, and preventing its escape or being forced out of the inner region of the bearing.

Abstract: A thrust plate with grooved surfaces within a hydrodynamic bearing establishes pressure gradients which cause the lubricating fluid for the bearing to reliably remain within the region of the hydrodynamic bearing, with the pressure gradient imposed on the fluid causing the fluid to flow toward the center of the bearing rather than to be caused to be forced outward toward the far end of the bearing which could potentially result in a leakage of the fluid.

Abstract: A bearing having two surfaces (60, 72) rotatable with respect to each other, a lubrication medium located in a gap between the tow surfaces during rotation of the bearing and a sinusoidal groove pattern (20) formed on one of the tow surfaces to distribute the lubrication medium over the surface of the bearing and create a pressure distribution in the bearing to create a stiff hydrodynamic bearing.

Abstract: For a precision spindle motor, an invention for reducing distortion resulting from interference fits of a thrust plate to spindle motor shaft and of a counter plate to a journal. A method of assembly according to the invention includes the step of balancing an interference pressure about a centerline of at least one of the thrust plate and the counter plate of the spindle motor. A precision spindle motor according to the invention comprises a journal having a bore defined therein, a shaft located in the bore, a thrust plate mounted to a top portion of the shaft by means of an interference fit, and a counter plate mounted to the journal adjacent to the thrust plate by means of an interference fit, wherein an interference pressure is balanced about a centerline of at least one of the thrust plate and the counter plate.

Abstract: The present invention replaces the current spindle motor ball bearing system of a hard disc drive by a system comprising three separate elements, including a self-pressurizing journal bearing for establishing radial stiffness which comprises a rotating shaft and sleeve with air or other fluid therebetween. A chevron or herringbone pattern is established on the sleeve or shaft to establish a self-pressurizing hydrodynamic bearing which maintains the stability of the system while providing for very simple manufacturing of the system. Additionally, a thrust bearing is defined based on the air pressure build-up between the housing for the disc stack and the disc stack itself. The term "integrated air-bearing" is used to name this thrust bearing because it is built up with components such as discs and housing which exist in any typical hard disc assembly.

Abstract: The present invention includes four sections or partitions: two thrust bearings which are formed by the sides of a grooved thrust plate and corresponding countersurfaces, the thrust bearings designed to cause fluid flow in a single direction up around the rotating thrust plate and upward along the surface of a rotating journal, and two journal bearings formed side-by-side on the journal formed between a rotating shaft and a bushing with multiple spiral-grooved sections being formed on the rotating shaft or in the stationary bushing. The two journal bearings are separated by a circumferential groove in the shaft which is connected by a radial bore to a hollow reservoir in the shaft for providing fluid to the journal bearing and the thrust bearing. By providing this bore and a second bore located near to the thrust bearing, the boundary conditions for the combined journal bearings and thrust bearings are fixed and a stable rotating shaft is achieved.

Abstract: For a precision spindle motor, an invention for facilitating interference fits of a thrust plate to spindle motor shaft and of a counter plate to journal. A method is provided for assembling a spindle motor using press fits of a thrust plate to a shaft having an undercut for providing a relief to reduce unwanted translation into a thrust gap. A method is also provided for assembling a spindle motor using a press fit of a counter plate to a journal. The counter plate having a chamfer for reducing unwanted translation of the counter plate into a thrust gap. Also, the apparatus employed for the above methods are described.