Patents by Inventor David John Thompson
David John Thompson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20190126186Abstract: A particulate filter having a honeycomb structure of a matrix of interconnected porous walls including inlet cells and outlet cells defining a plurality of inlet channels and outlet channels, respectively, wherein at least a portion of the outlet cells are larger than any of the inlet cells, and a cross-sectional shape of at least some of the outlet channels is rectangular. Honeycomb extrusion dies, honeycomb bodies, honeycomb structures, and methods of manufacture are described, as are other aspects.Type: ApplicationFiled: April 24, 2017Publication date: May 2, 2019Applicant: Corning IncorporatedInventors: Douglas Munroe Beall, Suhao He, Achim Karl-Erich Heibel, Kenneth Richard Miller, Pushkar Tandon, David John Thompson
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Patent number: 10239437Abstract: A binder includes a right angle drive including a driving gear interfacing with a driven gear. A receptacle arranged substantially at a center of a diameter of the driving gear can receive a bit of a power driver. The bit of the power driver removeably received by the receptacle arranged at the center of the driving gear can rotate a threaded gear tube relative to the first and second threaded rods to linearly displace the first and second threaded rods of the binder to tension a tensionable load bearing member and lock the binder.Type: GrantFiled: February 11, 2016Date of Patent: March 26, 2019Inventor: David John Thompson
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Publication number: 20190076773Abstract: A ceramic honeycomb structure having a web structure including a plurality of intersecting channel walls forming channels. The ceramic honeycomb structure has a total porosity greater than or equal to about 55%, an average channel wall thickness less than or equal to about 150 ?m, a median pore diameter greater than or equal to about 10 ?m, a df less than or equal to about 0.45, where df=(d50?d10)/d50, and a strength (MOR/CFA) greater than or equal to about 900 psi. A method of manufacturing a ceramic honeycomb structure by mixing a ceramic precursor batch composition having a median particle diameter less than or equal to about 10 ?m and at least one starch-based pore former having a median particle diameter greater than or equal to about 10 ?m. The method also includes forming a mixture of ceramic precursor batch composition and a starch-based pore former into a green ceramic structure having a web structure, and firing the green ceramic structure to yield a ceramic honeycomb structure.Type: ApplicationFiled: March 17, 2017Publication date: March 14, 2019Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, David John Thompson
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Patent number: 9889592Abstract: The present disclosure provides a flow device including a body disposed in an extrusion apparatus. The body is defined along a plane and has a first side and a second side. The second side is disposed opposite the first side. The flow device also includes a first face formed at the first side and a second face formed at the second side. The body has a thickness defined between the first face and second face. A plurality of feedholes is defined in the body between the first side and the second side. In addition, at least a portion of the first face or second face forms a curvature that extends outwardly from the plane.Type: GrantFiled: May 29, 2012Date of Patent: February 13, 2018Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Thomas William Brew, Christopher John Malarkey, Seth Thomas Nickerson, David John Thompson
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Publication number: 20170232881Abstract: A binder includes a right angle drive including a driving gear interfacing with a driven gear. A receptacle arranged substantially at a center of a diameter of the driving gear can receive a bit of a power driver. The bit of the power driver removeably received by the receptacle arranged at the center of the driving gear can rotate a threaded gear tube relative to the first and second threaded rods to linearly displace the first and second threaded rods of the binder to tension a tensionable load bearing member and lock the binder.Type: ApplicationFiled: February 11, 2016Publication date: August 17, 2017Inventor: David John Thompson
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Patent number: 9675982Abstract: A spray tip comprises a tip body, a tip piece, and a pre-orifice piece. The tip body has a fluid channel along a channel axis (AC). The tip piece is disposed within the fluid channel, and has a stepped, narrowing passage that terminates in an outlet orifice. The pre-orifice piece has an inlet passage, and is disposed within the fluid channel, abutting and immediately upstream of the tip piece. The pre-orifice piece and the tip piece together define a turbulating chamber therebetween.Type: GrantFiled: November 28, 2016Date of Patent: June 13, 2017Assignee: Graco Minnesota Inc.Inventors: Steven Dale Becker, Diane Leigh Olson, Craig Joseph Wojciechowski, David John Thompson
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Publication number: 20170072410Abstract: A spray tip comprises a tip body, a tip piece, and a pre-orifice piece. The tip body has a fluid channel along a channel axis (AC). The tip piece is disposed within the fluid channel, and has a stepped, narrowing passage that terminates in an outlet orifice. The pre-orifice piece has an inlet passage, and is disposed within the fluid channel, abutting and immediately upstream of the tip piece. The pre-orifice piece and the tip piece together define a turbulating chamber therebetween.Type: ApplicationFiled: November 28, 2016Publication date: March 16, 2017Inventors: Steven Dale Becker, Diane Leigh Olson, Craig Joseph Wojciechowski, David John Thompson
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Publication number: 20160228883Abstract: A spray tip (22) comprises a tip body (100), a tip piece (102), and a pre-orifice piece (104). The tip body has a fluid channel (114) along a channel axis (Ac). The tip piece is disposed within the fluid channel, and has a stepped, narrowing passage (124) that terminates in an outlet orifice (24). The pre-orifice piece has an inlet passage (112), and is disposed within the fluid channel, abutting and immediately upstream of the tip piece. The pre-orifice piece and the tip piece together define a turbulating chamber (106) therebetween.Type: ApplicationFiled: September 16, 2014Publication date: August 11, 2016Applicant: GRACO MINNESOTA INC.Inventors: Steven Dale Becker, Diane Leigh Olson, Craig Joseph Wojciechowski, David John Thompson
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Publication number: 20150050609Abstract: An apparatus and method for debindering a cellular ceramic green body. The apparatus includes a flow modulation member to selectively restrict circulation of a heated oxygen-containing atmosphere through a top of a cellular core section of the green body. The method includes heating the green body in a circulating oxygen-containing atmosphere while selectively restricting circulation of the atmosphere through the top of the cellular core section of the green body.Type: ApplicationFiled: July 22, 2014Publication date: February 19, 2015Inventors: Douglas Munroe Beall, Dana Craig Bookbinder, David John Thompson, Jianguo Wang
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Publication number: 20130320586Abstract: The present disclosure provides a flow device including a body disposed in an extrusion apparatus. The body is defined along a plane and has a first side and a second side. The second side is disposed opposite the first side. The flow device also includes a first face formed at the first side and a second face formed at the second side. The body has a thickness defined between the first face and second face. A plurality of feedholes is defined in the body between the first side and the second side. In addition, at least a portion of the first face or second face forms a curvature that extends outwardly from the plane.Type: ApplicationFiled: May 29, 2012Publication date: December 5, 2013Inventors: Douglas Munroe Beall, Thomas William Brew, Christopher John Malarkey, Seth Thomas Nickerson, David John Thompson
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Patent number: 8591623Abstract: A method of manufacturing a honeycomb body is disclosed having the steps of mixing inorganic source materials, a nut shell pore former, and forming aids to form a plasticized batch, wherein the nut shell pore former has a particle size distribution with 20 ?m?dp50?70 ?m, and forming the plasticized batch into the honeycomb body having a plurality of channels formed by intersecting walls. Green honeycombs and porous ceramic honeycombs produced by the method are also disclosed.Type: GrantFiled: February 27, 2009Date of Patent: November 26, 2013Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, David John Thompson
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Patent number: 8512433Abstract: Disclosed are ceramic honeycomb articles which possess a unique microstructure characterized by porosity between 40% and 70%, and the presence of coarse pores exhibiting a depth equivalent to the thickness of the cell wall and a dimensional width, in the plane of the cell wall, exhibiting a diameter that is at least as large as the thickness of the cell wall. The articles exhibits reduced filtration efficiency coupled with low pressure drop across the filter, and a reduced regeneration need. Such ceramic articles are particularly well suited for filtration applications, such as off-road and retro-fit diesel exhaust filters or DPFs. Also disclosed is a method for manufacturing the ceramic article wherein the pore former is capable of forming coarse pores.Type: GrantFiled: May 29, 2009Date of Patent: August 20, 2013Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Pushkar Tandon, David John Thompson
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Publication number: 20120031061Abstract: A method of manufacturing a honeycomb body is disclosed having the steps of mixing inorganic source materials, a nut shell pore former, and forming aids to form a plasticized batch, wherein the nut shell pore former has a particle size distribution with 20 ?m?dp50?70 ?m, and forming the plasticized batch into the honeycomb body having a plurality of channels formed by intersecting walls. Green honeycombs and porous ceramic honeycombs produced by the method are also disclosed.Type: ApplicationFiled: February 27, 2009Publication date: February 9, 2012Inventors: Douglas Munroe Beall, David John Thompson
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Patent number: 7927682Abstract: Substantially non-microcracked, porous, cordierite ceramic honeycomb bodies are provided. Although exhibiting moderately high thermal expansion (CTE) between 7×10?7 to 16×10?7/° C. (25-800° C.), the honeycomb bodies exhibit relatively high thermal shock parameter (TSP), such as TSR?525° C. by virtue of a high MOR/E ratio, and/or low Eratio=ERT/E1000° C. and well interconnected porosity, as witnessed by a relatively high pore connectivity factor (PCF). A method of manufacturing the honeycomb ceramic structure is also provided.Type: GrantFiled: June 28, 2007Date of Patent: April 19, 2011Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Isabelle Marie Melscoet-Chauvel, Gregory Albert Merkel, Tinghong Tao, David John Thompson
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Publication number: 20110036080Abstract: Disclosed are ceramic honeycomb articles which possess a unique microstructure characterized by porosity between 40% and 70%, and the presence of coarse pores exhibiting a depth equivalent to the thickness of the cell wall and a dimensional width, in the plane of the cell wall, exhibiting a diameter that is at least as large as the thickness of the cell wall. The articles exhibits reduced filtration efficiency coupled with low pressure drop across the filter, and a reduced regeneration need. Such ceramic articles are particularly well suited for filtration applications, such as off-road and retro-fit diesel exhaust filters or DPFs. Also disclosed is a method for manufacturing the ceramic article wherein the pore former is capable of forming coarse pores.Type: ApplicationFiled: May 29, 2009Publication date: February 17, 2011Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Pushkar Tandon, David John Thompson
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Patent number: 7618699Abstract: Substantially non-microcracked, porous, cordierite ceramic honeycomb bodies are provided. Although exhibiting moderately high thermal expansion (CTE) between 7×10?7 to 16×10?7/° C. (25-800° C.), the honeycomb bodies exhibit relatively high thermal shock parameter (TSP), such as TSR?525° C. by virtue of a high MOR/E ratio, and/or low Eratio=ERT/E1000° C. and well interconnected porosity, as witnessed by a relatively high pore connectivity factor (PCF). A method of manufacturing the honeycomb ceramic structure is also provided.Type: GrantFiled: June 28, 2007Date of Patent: November 17, 2009Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Isabelle Marie Melscoet-Chauvel, Gregory Albert Merkel, Tinghong Tao, David John Thompson
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Patent number: 7520911Abstract: A porous cordierite ceramic honeycomb article with increased mechanical strength and thermal shock resistance. The porous cordierite ceramic honeycomb article has MA<2220, or MT>2660 wherein MA=3645(IA)?106(CTE)+19(d90)+17(% porosity), MT=4711(IT)+116(CTE)?26(d90)?28(% porosity), and a CTE?9×10?7/° C. in at least one direction. A method of manufacturing is also disclosed wherein the inorganic raw material mixture contains talc, an alumina-forming source, a silica-forming source, and 0-18 wt. % of a kaolin or calcined kaolin containing not more than 8 wt. % of a fine kaolin source having a median particle diameter of less than 7 ?m, wherein the fired porous ceramic cordierite honeycomb article has a porosity<54% . Alternatively, if greater than 8 wt. % of the fine kaolin source is used, then a slow ramp rate is utilized from 1200° C. to 1300° C. of not more than 20° C./hr.Type: GrantFiled: November 30, 2005Date of Patent: April 21, 2009Assignee: Corning IncorporatedInventors: Douglas Munroe Beall, Gregory Albert Merkel, David John Thompson
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Patent number: 6390382Abstract: A damper for reducing the track nose emitted by a rail system comprises a deformable material attachable to a surface of the rail, incorporating a plurality of elongate discontinuous resonant members of a stiff material as compared to the deformable material, sized to contain at least two resonant frequencies in the range of interest. The resonant members are suitably of steel or other metallic material. They can be of different profile, to form a resonant system with at least two resonant frequencies in the relevant frequency range. They are suitably embedded in the deformable material, to ensure adequate vibrational transfer from the rail to the resonant members and also provide environmental protection. The deformable member is visco-elastic, for example rubber or rubber-like material. This may be preformed and glued to the rail, or it can be cured in place on the rail. The damper is positioned on the rail at the junction between the web and the foot of the rail.Type: GrantFiled: September 6, 2000Date of Patent: May 21, 2002Assignees: Corus UK Limited, University of SouthamptonInventors: William Hodgson, John Barry Clarke, David Farrington, David John Thompson, Christopher John Cedric Jones