Abstract: A method of making a transfer apparatus includes providing a physical mockup having a shape that corresponds to a positive shape of a patient's dental arch and one or more carrier assemblies that each include a crane body releasably connected to an orthodontic appliance. A transfer apparatus may be formed over the physical mockup, with the transfer tray representing a negative replica of at least a portion of the mockup. The transfer apparatus may be used to seat the appliance on a patient's dental arch, after which point the appliance can be separated from the crane body and bonded to the associated tooth.

Abstract: Dental assemblies and related methods of making are provided. The dental assemblies include a dental article with a bonding surface an adhesive having both a compressible material and at least one hardenable dental composition extending across the bonding surface. The compressible material is coupled to the dental article by a first quantity of hardened dental composition extending at least partially through the compressible material and contacting the bonding surface. The hardened dental composition extends over less than the entire bonding surface. Adjacent portions of the compressible material contain a second quantity of unhardened dental composition, preserving flexibility of the compressible material. Advantageously, this configuration was found to enhance bond reliability and facilitate manufacturing.

Abstract: The present invention is directed to dental compositions that can be used as adhesives for bonding a dental material to a dental structure surface and/or as a dental restorative material. The dental composition is preferably applied to a dental structure surface under conditions effective to etch the dental structure surface.

Abstract: The present invention is directed to dental compositions that can be used as adhesives for bonding a dental material to a dental structure surface and/or as a dental restorative material. The dental composition is preferably applied to a dental structure surface under conditions effective to etch the dental structure surface.

Abstract: The present invention is directed to dental compositions that can be used as adhesives for bonding a dental material to a dental structure surface and/or as a dental restorative material. The dental composition is preferably applied to a dental structure surface under conditions effective to etch the dental structure surface.

Abstract: An indirect bonding tray places orthodontic appliances in precise, predetermined positions on the teeth of a patient. The indirect bonding tray includes a first matrix material that extends over a set of appliances and a second matrix material that extends over the first matrix material. The indirect bonding tray also includes at least one occlusal stop member that is connected to the second matrix material for firm, relatively hard contact with the occlusal tips of the patient's teeth when the tray is received in place over the patient's dental arch.

Abstract: A bonding tray for indirect bonding of orthodontic appliances includes a body adapted to fit over at least a portion of the dental arch. One or more orthodontic appliances are releasably connected to the body, and a photocurable adhesive material extends across the base or bonding pad of each appliance for bonding the appliance to a tooth. An outer surface of the body includes at least one receptacle for removably receiving a source of light in order to facilitate curing the photocurable adhesive material.

Abstract: Indirect bonding trays for orthodontic treatment are made from a model of the patient's dental arch that is manufactured using digital data and rapid prototyping processes. The model includes one or more guides for orienting an orthodontic appliance in a desired position on a model tooth of the dental arch model. A holder is connected to the archwire slot of the appliance and is brought into contact with the guide in order to move the appliance to its intended position for subsequent manufacture of the indirect bonding tray.

Abstract: An orthodontic kit includes brackets and at least one archwire for a single patient. The brackets and archwire are provided in a sealed container that is sterilized after the container is closed. Optionally, the kit includes all or at least some of the additional orthodontic articles desired for a bonding procedure, such as buccal tubes or buccal tube preweld assemblies, ligatures, bonding compositions, single use hand instruments and articles for moisture control.

Abstract: An indirect bonding apparatus is made by initially placing spacer material over a replica of the patient's tooth structure. A tray is then formed over the spacer material and hardened. Next, the spacer material is removed from the tooth replica and orthodontic appliances are placed on the replica at desired locations. A matrix material is placed between the tray and the replica and allowed to harden. Optionally, the apparatus includes features for facilitating removal of the transfer apparatus after the bonding procedure has been completed, and features for applying firm, uniform pressure to the appliances during the bonding procedure. Other aspects of indirect bonding are also described.

Abstract: The present invention provides multi-layer adhesives and methods that are useful for bonding orthodontic appliances to a tooth structure. The multi-layer adhesives can be precoated on an orthodontic appliance, or alternatively, they can be provided on an adhesive delivery system for transfer to an orthodontic appliance. The multi-layer adhesives and methods preferably provide a useful balance of properties for bonding orthodontic appliances to the tooth structure.

Abstract: An indirect bonding apparatus is made by initially placing spacer material over a replica of the patient's tooth structure. A tray is then formed over the spacer material and hardened. Next, the spacer material is removed from the tooth replica and orthodontic appliances are placed on the replica at desired locations. A matrix material is placed between the tray and the replica and allowed to harden. Optionally, the apparatus includes features for facilitating removal of the transfer apparatus after the bonding procedure has been completed, and features for applying firm, uniform pressure to the appliances during the bonding procedure. Other aspects of indirect bonding are also described.

Abstract: An indirect bonding apparatus for orthodontic bonding procedures includes a tray having inner wall sections defining a channel for receiving the patient's dental arch. A number of orthodontic appliances are detachably connected to the tray along the channel, and each appliance includes a base for bonding the appliance to the tooth. The wall sections include at least one groove extending along the base of at least one appliance in order to provide a space between the wall sections and the patient's tooth structure when the tray is received on the patient's dental arch. The space hinders the flow of oral fluids such as saliva in directions toward the base in order to help ensure that the fluids do not adversely affect the strength of the resulting adhesive bond between the appliance and the tooth.

Abstract: The present invention provides multi-layer adhesives and methods that are useful for bonding orthodontic appliances to a tooth structure. The multi-layer adhesives can be precoated on an orthodontic appliance, or alternatively, they can be provided on an adhesive delivery system for transfer to an orthodontic appliance. The multi-layer adhesives and methods preferably provide a useful balance of properties for bonding orthodontic appliances to the tooth structure.

Abstract: The present invention provides dental articles, kits, and methods including a compressible material. The compressible material optionally includes a hardenable dental composition (e.g., an adhesive or primer) that can be useful for bonding the dental article (e.g., an orthodontic appliance) to a tooth structure. Removal of excess hardenable and/or hardened dental composition, if desired, can be facilitated for embodiments in which the hardenable dental composition is an unfilled or lightly filled composition.

Abstract: A system for implanting a temporary anchorage device in a jaw bone of a patient makes use of a digital representation of at least a portion of the patient's dental arch, including teeth and corresponding roots, in order to select a temporary anchorage device (TAD) implant site that does not interfere with a tooth root. A surgical guide relates the information from the digital representation to an actual location in the patient's jaw bone. The surgical guide is formed to fit over at least a portion of the occlusal, buccal, labial, and/or lingual surfaces of the dental arch proximate to the selected TAD implant site and includes a physical and/or visual marker that indicates the selected TAD implant site.

Abstract: An indirect bonding apparatus for orthodontic bonding procedures includes a tray having inner wall sections defining a channel for receiving the patient's dental arch. A number of orthodontic appliances are detachably connected to the tray along the channel, and each appliance includes a base for bonding the appliance to the tooth. The wall sections include at least one groove extending along the base of at least one appliance in order to provide a space between the wall sections and the patient's tooth structure when the tray is received on the patient's dental arch. The space hinders the flow of oral fluids such as saliva in directions toward the base in order to help ensure that the fluids do not adversely affect the strength of the resulting adhesive bond between the appliance and the tooth.

Abstract: An indirect bonding tray for orthodontic bonding procedures has moisture control structure that is located next to the patient's teeth when the tray is placed over the patient's dental arch. The moisture control structure tends to draw moisture away from the adhesive used to bond the appliances to the teeth. As a consequence, the probability that the resulting bond between the appliances and the teeth is adversely affected by the presence of moisture, blood or other fluids in the patient's mouth is decreased.

Abstract: A quantity of a photocurable composition, such as an orthodontic adhesive containing a photoinitiator, is placed between the base of an orthodontic appliance and a replica of a patient's tooth structure. The replica is made using a material that transmits actinic radiation. As the appliance is pressed into firm contact with the replica tooth structure, an outer surface of the photocurable composition assumes the configuration of the underlying portion of the replica tooth structure. Actinic radiation is then directed to the photocurable composition, and at least part of the actinic radiation is directed through the replica tooth model in order to harden the photocurable composition. The hardened composition provides a contoured bonding surface having a shape that matches corresponding regions of the patient's tooth structure. Methods are also disclosed for making an orthodontic indirect bonding transfer apparatus for use with appliances having a contoured bonding surface.

Abstract: In general, the invention relates to techniques for registering a three-dimensional (3D) coordinate system of a physical model of a patient's tooth structure to a 3D coordinate system of a virtual model of the same tooth structure. Techniques are described to register the complex geometries of the physical and virtual tooth structures by using registration markers associated with the physical model.