Abstract: Integrated Combustion Reactors (ICRs) and methods of making ICRs are described in which combustion chambers (or channels) are in direct thermal contact to reaction chambers for an endothermic reaction. Particular reactor designs are also described. Processes of conducting reactions in integrated combustion reactors are described and results presented. Some of these processes are characterized by unexpected and superior results, and/or results that can not be achieved with any prior art devices.

Abstract: The disclosed technology relates to a process for contacting a liquid phase and a second fluid phase, comprising: flowing the liquid phase and/or second fluid phase in a process microchannel in contact with surface features in the process microchannel, the contacting of the surface features with the liquid phase and/or second fluid phase imparting a disruptive flow to the liquid phase and/or second fluid phase; contacting the liquid phase with the second fluid phase in the process microchannel; and transferring mass from the liquid phase to the second fluid phase and/or from the second fluid phase to the liquid phase.

Abstract: The disclosed invention relates to a process for treating or making an emulsion in a microchannel. The emulsion comprises a first liquid and a second liquid, the first liquid forming a continuous phase, the second liquid forming droplets dispersed in the continuous phase.

Abstract: Novel methods of making laminated, microchannel devices are described. Examples include: assembly from thin strips rather than sheets; and hot isostatic pressing (HIPing) to form devices with a hermetically sealed wall. Laminated microchannel articles having novel features are also described. The invention includes processes conducted using any of the articles described.