Abstract: A jerky product resembling real meat jerky and methods of forming the same are provided. Generally, methods of forming jerky include providing an extruded dry material including a non-meat protein isolate and starch. The dry material is hydrated thereby forming a moist material which is then formed into an elongated body and dried to a moisture content of about 15-24% by weight. Smoke flavor may be added to the body by a smoking step or by the addition of an artificial smoke flavoring during the formulation thereof.

Abstract: A jerky product resembling real meat jerky and methods of forming the same are provided. Generally, methods of forming jerky comprise providing an extruded dry material comprising a non-meat protein isolate and starch. The dry material is hydrated thereby forming a moist material which is then formed into an elongated body and dried to a moisture content of about 15-24% by weight. Smoke flavor may be added to the body by a smoking step or by the addition of an artificial smoke flavoring during the formulation thereof.

Abstract: Combined extrusion/sonolation apparatus (10) which is designed to continuously and efficiently incorporate components (e.g., liquid lipids or fats or meltable solids) into heterogeneous materials in order to form stable products. The apparatus (10) includes an extruder (12) having a barrel (27) and restricted orifice outlet (38); a sonolation device (14) is directly coupled to the outlet (38). Preferably a monitoring unit (50) is located downstream of the sonolation device (14) and is connected via a controller (18) with the extruder (12) and device (14) so as to control the operation of the latter. In use, starting materials are fed into the extruder (12) and are initially mixed, whereupon a component is injected through a barrel-mounted injector pipe (41). The composite extrudate is treated within device (14) by subjecting it to acoustic vibrations.

Abstract: Combined extrusion/sonolation apparatus (10) which is designed to continuously and efficiently incorporate components (e.g., liquid lipids or fats or meltable solids) into heterogeneous materials in order to form stable products. The apparatus (10) includes an extruder (12) having a barrel (27) and restricted orifice outlet (38); a sonolation device (14) is directly coupled to the outlet (38). Preferably a monitoring unit (50) is located downstream of the sonolation device (14) and is connected via a controller (18) with the extruder (12) and device (14) so as to control the operation of the latter. In use, starting materials are fed into the extruder (12) and are initially mixed, whereupon a component is injected through a barrel-mounted injector pipe (41). The composite extrudate is treated within device (14) by subjecting it to acoustic vibrations.