Abstract: An improved retainer rod for a passenger-side airbag is formed of two different plastics having different physical characteristics by a dual durometer extrusion process. The improved retainer rod has a cylindrical main body of a hard rigid plastic which can withstand bag deployment forces and a sheet-like flag of softer flexible plastic which can be sewn to the bag material.

Abstract: A side impact airbag module including an inflator and a folded airbag is formed into a module by means of an extruded cover. The cover encircles the inflator and airbag and incorporates structure for releasing the airbag upon inflation. Optional end caps may be attached to one or both ends of the module.

Abstract: An airbag module case for use with a side-impact airbag module including an airbag cushion and inflator assembly, and two mounting projections extending from the airbag cushion and inflator assembly and. The airbag module case includes an assembly cover and two unitary, flexible retainer arms. The assembly cover is sized and shaped to substantially cover the airbag cushion and inflator assembly, and has an open base sized to receive the airbag cushion and inflator assembly. The open base is partly defined by a first side edge and a second side edge of the assembly cover and a first retainer arm extends from the first side edge and a second retainer arm extends from the second side edge. The first retainer arm defines two spaced-apart projection-receiving holes, and the second retainer arm also defines two spaced-apart projection-receiving holes.

Abstract: An automotive passenger airbag module is assembled by securing two endcaps to a chute or housing. The endcaps have tabs which engage channels in the sidewalls of the housing and may be secured by staking portions of the channels to hold the tabs fast during deployment of the airbag.