Patents by Inventor David M. Carey

David M. Carey has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20210340931
    Abstract: Methods and systems, using a controller (20), for performing fuel pressure control operation of an engine (12) having at least one cylinder (16) is disclosed. The controller (20) includes a fuel system control unit (42) configured to control a fuel pressure applied to at least one injector (18) of the engine (12) during a motoring condition period (412) based on a commanded pulse train duration (410). During the motoring condition period (412), no combustion occurs in the at least one cylinder (16) of the engine (12). The commanded pulse train duration is a time period during which the at least one injector (18) of the engine (12) is activated for a drain operation. The fuel system control unit (42) is configured to command the at least one injector (18), for the commanded pulse train duration during the motoring condition period (412), to release fuel from the at least one injector (18) without injecting the fuel into the at least one cylinder (16) of the engine (12).
    Type: Application
    Filed: May 24, 2021
    Publication date: November 4, 2021
    Inventors: David M. Carey, Syed Shah Jalal, Richard J. Dudek, Ulf Carlsson, Paul Peavler
  • Patent number: 11015548
    Abstract: Methods and systems, using a controller (20), for performing fuel pressure control operation of an engine (12) having at least one cylinder (16) is disclosed. The controller (20) includes a fuel system control unit (42) configured to control a fuel pressure applied to at least one injector (18) of the engine (12) during a motoring condition period (412) based on a commanded pulse train duration (410). During the motoring condition period (412), no combustion occurs in the at least one cylinder (16) of the engine (12). The commanded pulse train duration is a time period during which the at least one injector (18) of the engine (12) is activated for a drain operation. The fuel system control unit (42) is configured to command the at least one injector (18), for the commanded pulse train duration during the motoring condition period (412), to release fuel from the at least one injector (18) without injecting the fuel into the at least one cylinder (16) of the engine (12).
    Type: Grant
    Filed: December 14, 2017
    Date of Patent: May 25, 2021
    Assignee: Cummins Inc.
    Inventors: David M. Carey, Syed Shah Jalal, Richard J. Dudek, Ulf Carlsson, Paul Peavler
  • Patent number: 10048228
    Abstract: Diagnostic systems including a pressure sensor, a determiner in communication with the pressure sensor, wherein the determiner is structured to estimate a sonic speed of a fuel based on identification of a fundamental oscillation frequency are disclosed. Also disclosed are diagnostic methods comprising receiving, by a pressure interpreter, a pressure signal, determining, by a determiner in communication with the pressure interpreter, a fundamental frequency of oscillation of the pressure signal, and determining, by the determiner, a sonic speed of a fuel based on the fundamental frequency of oscillation.
    Type: Grant
    Filed: October 7, 2016
    Date of Patent: August 14, 2018
    Assignee: CUMMINS INC.
    Inventors: Donald J. Benson, David M. Carey
  • Patent number: 9903306
    Abstract: A system and method for measuring fuel pressure decreases in a fuel accumulator caused by a fuel injector of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: February 27, 2018
    Assignee: CUMMINS INC.
    Inventors: David M. Carey, Paul V. Moonjelly
  • Patent number: 9677496
    Abstract: A system, apparatus, and method are disclosed for controlling a fuel injector using multipulse fuel injection. According to at least one aspect of the present disclosure, the system includes a fuel sequence controller configured for use with a fuel injector having an injector configuration modeled by a body pressure characteristic that includes a rail pressure and an injection rate shape, where the fuel sequence controller is structured to determine an estimate of the injected fuel quantity delivered from the fuel injector at the determined body pressure characteristic.
    Type: Grant
    Filed: July 16, 2014
    Date of Patent: June 13, 2017
    Assignee: Cummins Inc.
    Inventors: David M. Carey, Eric A. Benham
  • Publication number: 20170102363
    Abstract: Diagnostic systems including a pressure sensor, a determiner in communication with the pressure sensor, wherein the determiner is structured to estimate a sonic speed of a fuel based on identification of a fundamental oscillation frequency are disclosed. Also disclosed are diagnostic methods comprising receiving, by a pressure interpreter, a pressure signal, determining, by a determiner in communication with the pressure interpreter, a fundamental frequency of oscillation of the pressure signal, and determining, by the determiner, a sonic speed of a fuel based on the fundamental frequency of oscillation.
    Type: Application
    Filed: October 7, 2016
    Publication date: April 13, 2017
    Inventors: Donald J. Benson, David M. Carey
  • Patent number: 9567936
    Abstract: A system and method is provided to analyze an intermediate pressure signal portion between an end of an injection event signal portion and a start of a subsequent injection event signal portion. The analysis is simplified by identifying a plurality of single cycle windows and calculating a single value, such as a mean or a median, for each of the windows. An intermediate portion single value is determined by averaging the single values for each of the windows. The intermediate portion single value may then be used to identify pumping events or leakage errors that occur during the intermediate pressure signal portion that affect further analysis of the intermediate pressure signal portion.
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: February 14, 2017
    Assignee: Cummins Inc.
    Inventors: Paul V. Moonjelly, David Lee Baldwin, David M. Carey, Donald J. Benson
  • Patent number: 9551631
    Abstract: A system and method for is provided to determine a fuel flow cutout delay between transmitting a signal to stop a fuel flow to a fuel accumulator of a fuel system and the actual stop of fuel flow to the fuel accumulator. The fuel flow cutout delay is used to determine when pressure data from a sensor associated with the fuel accumulator is unaffected by fuel flow to the fuel accumulator.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: January 24, 2017
    Assignee: Cummins Inc.
    Inventors: David M. Carey, Donald J. Benson, Sanjay Manglam, Paul V. Moonjelly, Richard E. Reisinger
  • Patent number: 9470167
    Abstract: A system and method for measuring fuel pressure decreases in a fuel accumulator of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
    Type: Grant
    Filed: January 22, 2016
    Date of Patent: October 18, 2016
    Assignee: Cummins Inc.
    Inventors: David M. Carey, Donald J. Benson, Sanjay Manglam, Paul V. Moonjelly
  • Publication number: 20160146144
    Abstract: A system and method for measuring fuel pressure decreases in a fuel accumulator of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
    Type: Application
    Filed: January 29, 2016
    Publication date: May 26, 2016
    Inventors: David M. Carey, Donald J. Benson, Sanjay Manglam, Paul V. Moonjelly
  • Publication number: 20160138545
    Abstract: A system and method for measuring fuel pressure decreases in a fuel accumulator of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
    Type: Application
    Filed: January 22, 2016
    Publication date: May 19, 2016
    Inventors: David M. Carey, Donald J. Benson, Sanjay Manglam, Paul V. Moonjelly
  • Patent number: 9267460
    Abstract: A system and method for measuring fuel pressure decreases in a fuel accumulator of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
    Type: Grant
    Filed: July 19, 2013
    Date of Patent: February 23, 2016
    Assignee: Cummins Inc.
    Inventors: David M. Carey, Donald J. Benson, Sanjay Manglam, Paul V. Moonjelly
  • Publication number: 20160017837
    Abstract: A system, apparatus, and method are disclosed for controlling a fuel injector using multipulse fuel injection. According to at least one aspect of the present disclosure, the system includes a fuel sequence controller configured for use with a fuel injector having an injector configuration modeled by a body pressure characteristic that includes a rail pressure and an injection rate shape, where the fuel sequence controller is structured to determine an estimate of the injected fuel quantity delivered from the fuel injector at the determined body pressure characteristic.
    Type: Application
    Filed: July 16, 2014
    Publication date: January 21, 2016
    Inventors: David M. Carey, Eric A. Benham
  • Publication number: 20160010584
    Abstract: A system and method is provided to analyze an intermediate pressure signal portion between an end of an injection event signal portion and a start of a subsequent injection event signal portion. The analysis is simplified by identifying a plurality of single cycle windows and calculating a single value, such as a mean or a median, for each of the windows. An intermediate portion single value is determined by averaging the single values for each of the windows. The intermediate portion single value may then be used to identify pumping events or leakage errors that occur during the intermediate pressure signal portion that affect further analysis of the intermediate pressure signal portion.
    Type: Application
    Filed: September 25, 2015
    Publication date: January 14, 2016
    Inventors: Paul V. MOONJELLY, David Lee BALDWIN, David M. CAREY, Donald J. BENSON
  • Patent number: 9169784
    Abstract: A system and method is provided to analyze an intermediate pressure signal portion between an end of an injection event signal portion and a start of a subsequent injection event signal portion. The analysis is simplified by identifying a plurality of single cycle windows and calculating a single value, such as a mean or a median, for each of the windows. An intermediate portion single value is determined by averaging the single values for each of the windows. The intermediate portion single value may then be used to identify pumping events or leakage errors that occur during the intermediate pressure signal portion that affect further analysis of the intermediate pressure signal portion.
    Type: Grant
    Filed: February 8, 2013
    Date of Patent: October 27, 2015
    Assignee: Cummins Inc.
    Inventors: Paul V. Moonjelly, David Lee Baldwin, David M. Carey, Donald J. Benson
  • Publication number: 20150033567
    Abstract: A boresight alignment system is disclosed. The system comprises a frame movement sensor operable to determine a reference position on an object, a frame alignment sensor operable to determine a first boresight position on the object, a data acquisition processing unit in communication with the frame movement and frame alignment sensors and a display processing unit in communication with the data acquisition processing unit. The display processing unit is operable to display near real time attitude data measured by the frame movement and frame alignment sensors. The data acquisition processing unit comprises program instructions to correct for angular differences with respect to a reference position.
    Type: Application
    Filed: October 21, 2014
    Publication date: February 5, 2015
    Inventors: Ralph R. Jones, David M. Carey
  • Publication number: 20150020777
    Abstract: A system and method for measuring fuel pressure decreases in a fuel accumulator of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
    Type: Application
    Filed: July 19, 2013
    Publication date: January 22, 2015
    Applicant: CUMMINS INC.
    Inventors: David M. CAREY, Donald J. BENSON, Sanjay MANGLAM, Paul V. MOONJELLY
  • Publication number: 20140224220
    Abstract: A system and method is provided to analyze an intermediate pressure signal portion between an end of an injection event signal portion and a start of a subsequent injection event signal portion. The analysis is simplified by identifying a plurality of single cycle windows and calculating a single value, such as a mean or a median, for each of the windows. An intermediate portion single value is determined by averaging the single values for each of the windows. The intermediate portion single value may then be used to identify pumping events or leakage errors that occur during the intermediate pressure signal portion that affect further analysis of the intermediate pressure signal portion.
    Type: Application
    Filed: February 8, 2013
    Publication date: August 14, 2014
    Applicant: CUMMINS INC.
    Inventors: Paul V. MOONJELLY, David Lee BALDWIN, David M. CAREY, Donald J. BENSON
  • Publication number: 20140224219
    Abstract: A system and method for measuring fuel pressure decreases in a fuel accumulator caused by a fuel injector of an internal combustion engine is provided. The system includes the ability to stop a fuel flow to a fuel accumulator of the engine. Pressure signals are transmitted to a control system of the engine until the fuel pressure in the fuel accumulator drops by a predetermined amount, at which time fuel flow is re-enabled. The pressure signals are then analyzed to determine the amount or quantity of fuel delivered by each fuel injector. The system and method maintain engine and emissions performance by limiting the amount of fuel pressure decrease in the fuel accumulator.
    Type: Application
    Filed: February 8, 2013
    Publication date: August 14, 2014
    Applicant: CUMMINS INC.
    Inventors: David M. CAREY, Paul V. MOONJELLY
  • Publication number: 20140224218
    Abstract: A system and method for is provided to determine a fuel flow cutout delay between transmitting a signal to stop a fuel flow to a fuel accumulator of a fuel system and the actual stop of fuel flow to the fuel accumulator. The fuel flow cutout delay is used to determine when pressure data from a sensor associated with the fuel accumulator is unaffected by fuel flow to the fuel accumulator.
    Type: Application
    Filed: February 8, 2013
    Publication date: August 14, 2014
    Applicant: CUMMINS INC.
    Inventors: David M. CAREY, Donald J. BENSON, Sanjay MANGLAM, Paul V. MOONJELLY, Richard E. REISINGER