Abstract: A system and method for detecting integrity of a position for a mover in an independent cart system, includes receiving multiple first position feedback signals at a first processing core and receiving multiple second position feedback signals at a second processing core. Each of the first and second position feedback signals are generated by first and second position sensors, respectively, by detecting a magnet array mounted on the mover. A first value of the position of the mover is generated with the first processing core responsive to the first position feedback signals, and a second value of the position of the mover is generated with the second processing core responsive to the second position feedback signals. The first and second values of the position of the mover are compared with either the first or second processing core to verify operation of the first and second position sensors.

Abstract: An ignition control system for a direct ignition gas appliance, such as a furnace. A main gas valve, spark generator, flame sensor, and purge blower are all interconnected to a single controller. The controller issues a purge signal to the blower for a first predetermined period. Thereafter, for a second predetermined period, the controller issues an interconnect signal to allow the main gas valve to open and an ignition signal to cause the ignition source to ignite the gas flowing into the appliance from the valve. If the controller thereafter fails to receive a signal from the flame sensor, the attempt at ignition was unsuccessful. After a predetermined number of unsuccessful attempts at ignition, the controller issues a lockout signal to the valve. Moreover, the controller includes redundant circuits for detecting malfunctions within itself and responsively closing the main gas valve.