Patents by Inventor David Markle

David Markle has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11592740
    Abstract: The present disclosure generally relates to methods and systems for manufacturing wire grid polarizers (WGP) using Markle-Dyson exposure systems and dual tone development (DTD) frequency doubling. In one embodiment, the method includes depositing a photoresist layer over an aluminum-coated display substrate, patterning the photoresist layer by dual tone development using a Markle-Dyson system to form a photoresist pattern, and transferring the photoresist pattern into the aluminum-coated display substrate to manufacture a WGP having finer pitch, for example less than or equal to about 100 nm, and increased frequency.
    Type: Grant
    Filed: April 24, 2018
    Date of Patent: February 28, 2023
    Assignee: Applied Materials, Inc.
    Inventors: Jang Fung Chen, Christopher Dennis Bencher, David Markle
  • Patent number: 11243480
    Abstract: A lithography system for generating grating structures is provided having a multiple column imaging system located on a bridge capable of moving in a cross-scan direction, a mask having a grating pattern with a fixed spatial frequency located in an object plane of the imaging system, a multiple line alignment mark aligned to the grating pattern and having a fixed spatial frequency, a platen configured to hold and scan a substrate, a scanning system configured to move the platen over a distance greater than a desired length of the grating pattern on the substrate, a longitudinal encoder scale attached to the platen and oriented in a scan direction and at least two encoder scales attached to the platen and arrayed in the cross-scan direction wherein the scales contain periodically spaced alignment marks having a fixed spatial frequency.
    Type: Grant
    Filed: May 31, 2019
    Date of Patent: February 8, 2022
    Assignee: Applied Materials, Inc.
    Inventors: David Markle, Hwan J. Jeong
  • Patent number: 10983389
    Abstract: The present disclosure generally relates to systems and methods for manufacturing wire grid polarizers for LCDs using interference lithography, which are also useful for generating large-area grating patterns. In one embodiment, a method includes depositing a bottom anti-reflective coating layer over an aluminum coated flat panel display substrate, depositing a photoresist layer over the bottom anti-reflective coating layer, and exposing the photoresist layer with an image from a phase grating mask. The exposure with the phase grating mask is done by imaging the ±1 diffraction orders from the phase grating mask onto the substrate using a half Dyson optical system. A plurality of half Dyson systems are generally used in parallel to pattern fine geometry lines and spaces of a wire grid polarizer for a large area substrate. Each half Dyson system includes a primary mirror, a positive lens and a reticle.
    Type: Grant
    Filed: February 10, 2017
    Date of Patent: April 20, 2021
    Assignee: APPLIED MATERIALS, INC.
    Inventors: David Markle, Jang Fung Chen
  • Patent number: 10705431
    Abstract: Embodiments of the present disclosure provide methods for producing images on substrates. The method includes providing a p-polarization beam to a first mirror cube having a first digital micromirror device (DMD), providing an s-polarization beam to a second mirror cube having a second DMD, and reflecting the p-polarization beam off the first DMD and reflecting the s-polarization beam off the second DMD such that the p-polarization beam and the s-polarization beam are reflected towards a light altering device configured to produce a plurality of superimposed images on the substrate.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: July 7, 2020
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Christopher Dennis Bencher, Joseph R. Johnson, David Markle, Mehdi Vaez-Iravani
  • Publication number: 20200064616
    Abstract: A system for obtaining a 3-D, super-resolution model of an object in an image space is provided as well as novel and nonobvious components thereof. The system includes a light source that constrains uninhibited activation light to a thin slice through the object, the object having a volume that is perpendicular to an axis of a 2-D super-resolution microscope, a means for providing relative incremental movement between the object and the thin slice of constrained uninhibited activation light, and a means for taking a super resolution picture of each incremental slice resulting from the relative incremental movement between the object and the thin slice, thereby creating a set of voxels from which an accurate 3-D super-resolution model of any fluorescent object contained within the image space can be constructed.
    Type: Application
    Filed: August 17, 2019
    Publication date: February 27, 2020
    Inventor: David Markle
  • Patent number: 10409172
    Abstract: Embodiments of the present disclosure generally relate to apparatuses and systems for performing photolithography processes. More particularly, compact apparatuses for projecting an image onto a substrate are provided. In one embodiment, an image projection apparatus includes a light pipe coupled to a first mounting plate, and a frustrated prism assembly, one or more digital micro-mirror devices, one or more beamsplitters, and one or more projection optics, which are coupled to a second mounting plate. The first and second mounting plates are coplanar, such that the image projection apparatus is compact and may be aligned in a system having a plurality of image projection apparatuses, each of which is easily removable and replaceable.
    Type: Grant
    Filed: January 23, 2017
    Date of Patent: September 10, 2019
    Assignee: APPLIED MATERIALS, INC.
    Inventors: David Markle, Thomas Laidig, Timothy N. Thomas
  • Patent number: 10162268
    Abstract: Implementations disclosed herein generally relate to a light pipe, or kaleido, for homogenizing light such that the light is uniform once the light exits the light pipe. By reflecting the light inside the light pipe, light uniformity is increased. In one implementation, a light pipe for an image projection apparatus is provided. The light pipe comprises an elongated rectangular body having a refractive index that provides total internal reflection within the elongated rectangular body. The elongated rectangular body has an input face for accepting light into the elongated rectangular body. The input face disposed substantially orthogonal to a longitudinal axis of the elongated rectangular body. The elongated rectangular body has an output face for releasing light from the elongated rectangular body. The output face is disposed substantially orthogonal to the longitudinal axis. The elongated rectangular body has a twist along the longitudinal axis.
    Type: Grant
    Filed: July 21, 2017
    Date of Patent: December 25, 2018
    Assignee: APPLIED MATERIALS, INC.
    Inventors: David Markle, Timothy N. Thomas
  • Patent number: 9907152
    Abstract: An illumination system and methods for controlling the illumination system are provided. In one embodiment, the method includes providing a plurality of illumination sources, monitoring optical output power of the plurality of illumination sources over a period of time, and controlling the plurality of illumination sources to maintain a predetermined level of optical output power. The method further includes compensating for degradations of one or more of the plurality of illumination sources to maintain the predetermined level of optical output power, predicting a lifetime of the illumination system based on the parameters of the plurality of illumination sources, and performing periodic maintenance of the plurality of illumination sources according to a quality control schedule.
    Type: Grant
    Filed: March 31, 2016
    Date of Patent: February 27, 2018
    Assignee: APPLIED MATERIALS, INC.
    Inventors: Jeffrey Kaskey, Thomas Laidig, David Markle, Jang Fung Chen
  • Patent number: 9737092
    Abstract: An herbal grinder and reservoir having a conical shape wherein said herbal grinder comprises a top grinding cap and a grinding section comprising a plurality of grinding knives; and wherein said grinding section comprises a plate having a drop through pattern for allowing ground material to exit the grinding section and fall into the reservoir.
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: August 22, 2017
    Assignee: ASPENDAM, LLC
    Inventors: Matthew Grumbacher, David Markle
  • Patent number: 9733573
    Abstract: A spatial light modulator imaging system is disclosed. The system comprises an illumination module configured to provide illumination light representing data patterns to be imaged by the spatial light modulator imaging system, a projection module configured to project the illumination light to a substrate, and an illumination-projection beam separator coupled between the illumination module and the projection module, where the illumination-projection beam separator is configured to receive the illumination light along an illumination optical axis and transmit the illumination light received to the projection module along a projection optical axis, and where the illumination optical axis and the projection optical axis are substantially parallel to each other.
    Type: Grant
    Filed: January 11, 2016
    Date of Patent: August 15, 2017
    Assignee: APPLIED MATERIALS, INC.
    Inventors: David Markle, Thomas Laidig, Jeffrey Kaskey, Jang Fung Chen
  • Patent number: 9250509
    Abstract: A spatial light modulator imaging system is disclosed. The system comprises an illumination module configured to provide illumination light representing data patterns to be imaged by the spatial light modulator imaging system, a projection module configured to project the illumination light to a substrate, and an illumination-projection beam separator coupled between the illumination module and the projection module, where the illumination-projection beam separator is configured to receive the illumination light along an illumination optical axis and transmit the illumination light received to the projection module along a projection optical axis, and where the illumination optical axis and the projection optical axis are substantially parallel to each other.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: February 2, 2016
    Assignee: APPLIED MATERIALS, INC.
    Inventors: David Markle, Thomas Laidig, Jeffrey Kaskey, Jang Fung Chen
  • Publication number: 20140353412
    Abstract: An herbal grinder and reservoir having a conical shape wherein said herbal grinder comprises a top grinding cap and a grinding section comprising a plurality of grinding knives; and wherein said grinding section comprises a plate having a drop through pattern for allowing ground material to exit the grinding section and fall into the reservoir.
    Type: Application
    Filed: May 29, 2014
    Publication date: December 4, 2014
    Inventors: Matthew Grumbacher, David Markle
  • Publication number: 20070068908
    Abstract: Methods and apparatus (100) for scanning a surface (12) of a substrate (10) with an obliquely incident radiation beam (20) over a select scan path (210) to avoid damage (30) to the curved edge (14) of the substrate. The methods and apparatus allow for the substrate edge to be irradiated with the full intensity of the radiation beam, provided that the edge crossing positions avoid a region where the polar angle is less than a scan path critical (SPC) polar angle (?C). At the SPC polar angle the temperatures produced by scanning the beam on the substrate surface and on the edge are the same. The scan path is arranged so the edge crossing positions are located where the polar angle corresponding to each meets or exceeds the SPC polar angle. Ensuring that the substrate edge temperature (TE) remains at or below the substrate surface temperature (TS). The invention has particular utility in laser thermal processing (LTP) of circular silicon substrates when forming transistor-based integrated circuits.
    Type: Application
    Filed: September 26, 2005
    Publication date: March 29, 2007
    Inventors: Boris Grek, David Markle
  • Publication number: 20070051708
    Abstract: Apparatus and methods for thermally processing a substrate with scanned laser radiation are disclosed. The apparatus includes a continuous radiation source and an optical system that forms an image on a substrate. The image is scanned relative to the substrate surface so that each point in the process region receives a pulse of radiation sufficient to thermally process the region.
    Type: Application
    Filed: November 3, 2006
    Publication date: March 8, 2007
    Inventors: Somit Talwar, David Markle
  • Publication number: 20070004232
    Abstract: Chuck methods and apparatus for supporting a semiconductor substrate and maintaining it at a substantially constant background temperature even when subject to a spatially and temporally varying thermal load. Chuck includes a thermal compensating heater module having a sealed chamber containing heater elements, a wick, and an alkali metal liquid/vapor. The chamber employs heat pipe principles to equalize temperature differences in the module. The spatially varying thermal load is quickly made uniform by thermal conductivity of the heater module. Heatsinking a constant amount of heat from the bottom of the heater module accommodates large temporal variations in the thermal heat load. Constant heat loss is preferably made to be at least as large as the maximum variation in the input heat load, less heat lost through radiation and convection, thus requiring a heat input through electrical heating elements. This allows for temperature control of the chuck, and hence the substrate.
    Type: Application
    Filed: December 1, 2004
    Publication date: January 4, 2007
    Inventors: Iqbal Shareef, Igor Landau, David Markle, Somit Talwar, Michael Thompson, Ivelin Angelov, Senquan Zhou
  • Publication number: 20060255017
    Abstract: Methods and apparatus for remotely measuring the temperature of a specular surface are disclosed. The method includes taking two different measurements of P-polarized radiation emitted from the surface at or near the Brewster angle associated with the surface. The first measurement (SA) collects and detects a first amount of radiation emitted directly from a surface portion using a collection optical system. The second measurement (SB) includes the first amount of radiation and adds a quantity of radiation collected at or near the Brewster angle and reflected from the surface. This is accomplished with a retro optical system with a round-trip transmission t2 that retro-reflects a quantity of radiation received from the surface portion back to the same surface portion where it is reflected and combined with the first amount of radiation collected by the collection optical system. Measurements SA and SB and the transmission, t2, are used to determine the surface emissivity (?).
    Type: Application
    Filed: May 16, 2005
    Publication date: November 16, 2006
    Inventor: David Markle
  • Patent number: D739075
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: September 15, 2015
    Assignee: Aspendam LLC
    Inventors: Matthew Grumbacher, David Markle
  • Patent number: D739076
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: September 15, 2015
    Assignee: Aspendam LLC
    Inventors: Matthew Grumbacher, David Markle
  • Patent number: D762090
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: July 26, 2016
    Assignee: Aspendam LLC
    Inventors: Matthew Grumbacher, David Markle
  • Patent number: D762091
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: July 26, 2016
    Assignee: Aspendam LLC
    Inventors: Matthew Grumbacher, David Markle