Abstract: An additive manufacturing system has an aerosol generator to aerosolize a powder, a deposition surface, a surface charging element to apply a blanket charge to the deposition surface, a charging print head to selectively remove portions of the blanket charge from the deposition surface, and a transport system to transport the aerosol powder from the aerosol generator to the deposition surface, the transport system having an aerosol charging element to apply charge opposite of the blanket charge to the aerosol powder. An additive manufacturing process includes creating an aerosol from a powder at a spray generator, charging the aerosol to produce a charged aerosol having a first charge, forming a blanket charge on a deposition surface having a second charge of an opposite polarity from the first charge, selectively removing regions of the blanket charge, and transporting the charged aerosol to the charged regions to form structures on the charged regions from the charged aerosol.

Abstract: A method includes depositing graphene into a hardener, mixing the hardener and the graphene to produce a homogenous composite mixture, adding a resin material to the composite mixture to produce an epoxy graphene material, coating a structure with the epoxy graphene material, aligning the graphene sheets in the in-plane orientation, and curing the epoxy graphene material.

Abstract: An electrospinning system for weaving nanofibers may include a digital array of addressable nozzles electrowetted with a liquid nanofiber source material. Each nozzle in the array may include an individually controllable actuator and electrode for modulating the flowrate and charge of the liquid nanofiber source material. Through selectively applying pressure and voltage to individual nozzles, the location of the nanofiber relative to the array may be controlled through digital signals alone, without having to physically move any component of the electrospinning system. By simultaneously controlling the path of multiple nanofibers within the array, new and complex weaving patterns for braids may be achieved with enhanced strength and other properties at a scale previously unattainable.

Abstract: A roller has an outer cylindrical surface having an array of holes, a central feed channel inside the roller, and vanes connecting the channel to the holes, forming a path for liquid between the channel and the holes. An atomization system having a fluid reservoir; a pair of rollers, at least one of the rollers having: a central feed channel, the channel fluidically connected to the fluid reservoir, an array of holes on a surface of the roller, and vanes connecting the channels to the holes, a nip formed between the rollers, and a receiving surface positioned to receive droplets formed when liquid exits the holes, stretches between the rollers as they counterrotate to form filaments and the filaments break into droplets.

Abstract: Aerosols can be created by filament stretching and breaking of Newtonian and non-Newtonian fluids by applying a strain to and stretching the fluid. The fluid is stretched along a strain pathway and forms a fluid filament between diverging surfaces. The stretched fluid filament breaks into droplets that can be harvested to form a mist or aerosol. The aerosol creation systems can include one or more pairs of counter-rotating rollers that are positioned adjacent to each other that stretch the fluid or a pair of pistons that move toward and away from each other to stretch the fluid. Some aerosol creation systems can include multiple pairs of counter-rotating rollers that are positioned in a circular, oval, or linear pattern. The aerosol creation system with multiple pairs of counter-rotating rollers can generate mist is one or more directions and can be positioned between two concentric rings or linearly, among other configurations.

Abstract: A bilayer object consisting of a carbon fiber reinforced polymer substrate coated with a composition of matter comprising horizontally aligned exfoliated graphene sheets dispersed in an epoxy binder. A method includes depositing graphene into a hardener, mixing the hardener and the graphene to produce a homogenous composite mixture, adding a resin material to the composite mixture to produce an epoxy graphene material, coating a structure with the epoxy graphene material, aligning the graphene sheets in the in-plane orientation, and curing the epoxy graphene material.

Abstract: A solar module system is coupled directly to a fixed structure either individually or collectively as an array. Universal mounting brackets attached to the back of each solar panel module each connect to one or more other brackets of adjacent solar panels and/or to mounting feet that anchor to the fixed structure. Mounting brackets interlock with mounting brackets on adjacent solar modules and include a flexible snap coupling mechanism including a locking feature to selectively flexibly connect to and disconnect from other mounting brackets of adjacent solar panels.

Abstract: Collagen casings comprising chitosan as an anti-microbial agent are provided. The collagen casings may be produced by adding chitosan during the gelling of quarter grind hides, by injecting chitosan into collagen gel prior to extrusion, or by applying a chitosan solution to a surface of extruded collagen casings.

Abstract: Herein provided are methods and systems for detecting an uncommanded or uncontrollable high thrust (UHT) event in an aircraft, comprising arming a UHT function, comparing an engine fan speed to a reference target and detecting a first condition when a first threshold is exceeded, comparing a rate of change of a high pressure rotor speed to a reference deceleration schedule and detecting a second condition when a second threshold is exceeded, detecting a UHT event based on excess thrust when the first condition and the second condition are detected, and accommodating the UHT event.

Abstract: A method of powder coating a substrate includes receiving a powder coating material into a feed input, using the feed input, melting the powder coating material into a homogeneous fluid of powder coating material, receiving the homogeneous fluid of powder coating material into a filament extension atomizer positioned in-line with the feed input, atomizing, with the filament extension atomizer, the received homogeneous fluid of powder coating material into multiple droplets of powder coating material, cooling the droplets of powder coating material to a processing temperature that prevents the droplets from agglomerating, and directing the cooled droplets through a deposition passage positioned in-line with the filament extension atomizer, the deposition passage configured to direct at least a portion of the cooled droplets towards a substrate.

Abstract: A process of creating an aerosol includes coating at least one of a pair of counter-rotating, adjacent rollers with a fluid, the pair of counter-rotating rollers defining a nip therebetween, rotating the counter-rotating rollers to cause the fluid to be drawn into an upstream side of the nip, causing fluid filaments of the fluid to form on a downstream side of the nip, the fluid filaments stretching between respective surfaces of the pair of counter-rotating rollers and breaking into droplets on the downstream side of the nip, and harvesting the droplets at the downstream side of the nip.

Abstract: A method of creating a three-dimensional object includes generating a spray from a fluid by stretching the fluid between two diverging surfaces into a fluid filament until the fluid filament breaks into a plurality of droplets and forms the spray, entraining the spray in a carrier gas flow, directing the carrier gas flow toward a target surface through a multi-nozzle array, and repeatedly applying the carrier gas flow on a target surface to form the three-dimensional object by controlling the direction of the carrier gas flow toward the target surface.

Abstract: A method of powder coating a substrate includes receiving a powder coating material into a feed input, using the feed input, melting the powder coating material into a homogeneous fluid of powder coating material, receiving the homogeneous fluid of powder coating material into a filament extension atomizer positioned in-line with the feed input, atomizing, with the filament extension atomizer, the received homogeneous fluid of powder coating material into multiple droplets of powder coating material, cooling the droplets of powder coating material to a processing temperature that prevents the droplets from agglomerating, and directing the cooled droplets through a deposition passage positioned in-line with the filament extension atomizer, the deposition passage configured to direct at least a portion of the cooled droplets towards a substrate.

Abstract: The invention relates to a surface inspection device; more specifically to the inspection of complex geometry welded joints. There is provided a device suitable for structural health monitoring of a surface said device comprising; a guide rail and a platform comprising at least one sensor, wherein said platform is cooperatively engaged with said guide rail, when said platform traverses along the rail.

Abstract: Polymer spray deposition systems and methods are disclosed that can be used with a wide range of thermoplastic materials to produce high resolution objects having the complexity and structural integrity typically only achieved using more traditional manufacturing techniques, like injection molding processes. The polymeric spray deposition systems and methods use a spray generator that stretches the fluid between two diverging surfaces, such as two rollers or between two pistons. The stretched fluid breaks apart into a plurality of droplets and is guided through a delivery system, that can include an optional droplet size selector, and into a multi-nozzle array. The multi-nozzle array is controlled and directs the spray onto a target surface, thereby creating a three-dimensional object. The disclosed polymer spray deposition systems and methods can be used in three-dimensional print heads and printing techniques.

Abstract: Aerosols can be created by filament stretching and breaking of Newtonian and non-Newtonian fluids by applying a strain to and stretching the fluid. The fluid is stretched along a strain pathway and forms a fluid filament. The fluid filament is caused to break into droplets that can be harvested to form a mist or aerosol. Such a system for aerosol creation can include a pair of counter-rotating rollers that are positioned adjacent to each other that stretch the fluid or a pair of pistons that move toward and away from each other to stretch the fluid.

Abstract: A system and method for coating a substrate, the system including integrated powder coating material preparation and deposition of powder coating material onto a substrate. The system includes a feed input that processes the powder coating materials for use in a filament extension atomizer. The filament extension atomizer stretches fluid filaments of the powder coating material to form droplets of powder coating material. The droplets of powder coating material are partially cooled to prevent agglomeration and to form a powder coating material suitable for electrostatic deposition. The cooled powder coating material is electrostatically charged and directed onto the substrate surface, where it is deposited due to the electrostatic potential between the substrate and cooled droplets. The deposited powder coating material is then cured to the substrate to form a cohesive film of coating material across the substrate.

Abstract: A curing device includes a curing platform having at least one curing component arranged on a surface of the curing platform facing a print direction and at least one actuator connecting the curing platform to a dispensing tip. A three dimensional printing system includes a reservoir of curable material, a dispensing tip connected to the reservoir, a curing platform surrounding the dispensing tip, the curing platform having at least one curing component arranged on a surface of the curing platform facing a print direction, and at least one actuator connecting the curing platform to the dispensing tip.

Abstract: An electrostatic charge based additive deposition system that includes a charge transfer roller and a charging device. The charging device configured to selectively charge a portion of the charge transfer roller. A substrate portion is selectively charged based on contact with the selectively charged portion of the charge transfer roller. The selectively charged substrate portion then undergoing an additive deposition process in which electrostatically charged additive material is deposited onto the substrate based on the selective electrostatic charging of the substrate.

Abstract: Aerosols can be created by filament stretching and breaking of Newtonian and non-Newtonian fluids by applying a strain to and stretching the fluid. The fluid is stretched along a strain pathway and forms a fluid filament. The fluid filament is caused to break into droplets that can be harvested to form a mist or aerosol. Such a system for aerosol creation can include a pair of counter-rotating rollers that are positioned adjacent to each other that stretch the fluid or a pair of pistons that move toward and away from each other to stretch the fluid.