Patents by Inventor David McCall
David McCall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12759173Abstract: A humanoid robot comprises a torso and an arm assembly with an upper arm twist actuator, lower humerus, upper forearm, and elbow actuator. The lower humerus features a humerus extender coupled to the twist actuator and an elbow actuator mating assembly with a curvilinear external surface. The upper forearm includes a coupling assembly with a U-shaped external surface in a first plane, and an extender with a U-shaped external surface in a second plane perpendicular to the first plane. The elbow actuator has one extent received within the mating assembly and another extent within the coupling assembly, with these assemblies collectively surrounding most of the elbow actuator. This configuration enables controlled arm movement while maintaining structural integrity at the elbow joint.Type: GrantFiled: March 25, 2025Date of Patent: October 13, 2026Assignee: FIGURE AI INC.Inventors: Nathan Jenest, Michael Stevens, David McCall
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Patent number: 12741382Abstract: A humanoid robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an electronics assembly. The electronics assembly includes various components and devices used in the operation of the humanoid robot.Type: GrantFiled: January 22, 2025Date of Patent: September 22, 2026Assignee: FIGURE AI INC.Inventors: David McCall, Sydney Hardy, Katarina Rodak
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Publication number: 20260257383Abstract: A humanoid-robot support system includes a humanoid robot having a torso and a waist, with left and right harness supports formed on the waist, together with a removable harness carried on the torso. Each harness support defines a concave anchor recess having an anchor aperture and, in some embodiments, a separate docking aperture sized to receive a docking arm of a support stand. Left and right frame couplers extend from the harness down to the waist, each including a waist coupler having a main body with a strap aperture, a transverse body, and an angular body carrying a projection that is received in the anchor aperture, the coupler bearing against the waist through a compliant high-friction lining. The harness supports are positioned rearward of the robot's coronal plane and on opposite sides of a vertical plane containing the torso's center of gravity, so that suspension load is transferred to the waist while the robot hangs substantially upright.Type: ApplicationFiled: April 22, 2026Publication date: September 3, 2026Inventors: Sydney Hardy, David McCall, John Wilkening, Brian Mick, Nivay Anandarajah, Katarina Rodak
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Patent number: 12709015Abstract: A bipedal robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an illumination assembly. The illumination assembly is configured to illuminate a region that: (i) extends between a rear edge of the frontal shell and an extent of the frontal edge of the rear shell, (ii) is positioned adjacent to the extent of the rear edge of the frontal shell, and (iii) is positioned adjacent to the extent of the frontal edge of the rear shell.Type: GrantFiled: August 21, 2025Date of Patent: August 18, 2026Assignee: FIGURE AI INC.Inventors: David McCall, Sydney Hardy, Katarina Rodak
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Publication number: 20260192693Abstract: A docking station for a humanoid robot includes a base configured to receive the robot's left and right feet, and a stand assembly extending upward from the base. The stand assembly includes a vertical support and a support cradle configured to engage and at least partially support a central region of the humanoid robot when docked. The base houses first and second wireless charging coils arranged in a side-by-side configuration aligned with receiver coil assemblies disposed within the robot's feet. Upon mechanical engagement with the support cradle, the robot transmits a digital handshake signal to initiate wireless charging. The robot may approach the docking station, execute a turn, and reverse into position using a rear-facing camera for alignment. An active cooling system with fans and airflow channels regulates temperature during charging. The robot's power management system can autonomously initiate navigation toward the docking station when battery charge falls below a dynamically computed threshold.Type: ApplicationFiled: March 5, 2026Publication date: July 9, 2026Inventors: Ryan Benyshek, Basel Zohny, Adeel Zaheer, David McCall, Sydney Hardy
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Patent number: 12667974Abstract: A humanoid robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an electronics assembly. The electronics assembly includes various components and devices used in the operation of the humanoid robot.Type: GrantFiled: January 29, 2026Date of Patent: June 30, 2026Assignee: FIGURE AI INC.Inventors: David McCall, Sydney Hardy, Katarina Rodak
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Publication number: 20260166750Abstract: A humanoid robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an electronics assembly. The electronics assembly includes various components and devices used in the operation of the humanoid robot.Type: ApplicationFiled: January 29, 2026Publication date: June 18, 2026Inventors: David McCall, Sydney Hardy, Katarina Rodak
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Publication number: 20260103890Abstract: Roof shingles and methods of production thereof are provided. The roof shingles may include ethylene-propylene-diene terpolymer (“EPDM”). The EPDM may include an outward-facing surface and a substrate-facing surface. The outward-facing surface may include a reveal and a conceal. The reveal may be visible when the roof shingle is installed and the conceal may be covered by an upslope adjacent roof shingle when the roof shingle is installed. The roof shingle may include a reinforcement core. The reinforcement core may include galvanized steel. The reinforcement core may be embedded within the EPDM. The roof shingles may include adhesive sealant. The adhesive sealant may be applied to the substrate-facing surface for binding the roof shingle to a downslope adjacent roof shingle or a substrate. The roof shingles may include a plurality of EPDM granules being located on at least a portion of the surface of the reveal.Type: ApplicationFiled: October 15, 2024Publication date: April 16, 2026Inventors: Siarhei Klimkovich, Scott Stickler, James Douglas Welty, II, Patrick Michael Furlong, Charles Morton Gould, Leman Porter, David McCall
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Publication number: 20260106490Abstract: The present disclosure provides a docking station for a humanoid robot having a torso, shoulders, and waist, comprising a base configured to support the humanoid robot and a stand assembly extending upward from the base and including an upper support configured to be positioned under the shoulders of the humanoid robot to at least partially support the weight when the humanoid robot is in a quasi-standing position on the docking station. The upper support comprises a pair of arms extending from a vertical support, each arm having a distal end configured to be positioned underneath a respective shoulder. The stand assembly further comprises a lower support configured to be positioned under the waist to provide additional support. The docking station further comprises a charging system configured to charge a battery.Type: ApplicationFiled: October 8, 2025Publication date: April 16, 2026Inventors: Ryan Benyshek, David McCall, Sydney Hardy
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Publication number: 20260103253Abstract: This article is an interactive humanoid robot that consists of a head with a 3D face projected onto a mask, and communicates with its surrounding in the same way as humans do, by listening, observing, speaking, and expressing complex emotions. The robot is used in various contexts throughout society, for example, as a job training robot, a recruiter robot, a health pre-screening robot, etc.Type: ApplicationFiled: September 9, 2025Publication date: April 16, 2026Inventors: Joseph Wood, Jacob Webb, David McCall, Sydney Hardy
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Publication number: 20260061625Abstract: The present disclosure provides a humanoid robot comprising a torso, at least one limb operably coupled to the torso, an energy attenuation assembly comprising a torso energy attenuation member disposed about at least a portion of the torso and including a plurality of lattice cells, and a cover assembly that includes a torso cover positioned adjacent to at least a portion of the torso energy attenuation member. The plurality of lattice cells may include at least one strut-based lattice cell. The torso cover is configured to stretch, deform, or articulate with movement of the humanoid robot. The cover assembly includes a textile material designed to provide the humanoid robot with an approachable appearance. The humanoid robot may further comprise a plurality of actuators providing greater than 30 degrees of freedom, wherein a majority are coupled to tendons.Type: ApplicationFiled: November 6, 2025Publication date: March 5, 2026Inventors: David McCall, Brett Adcock
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Publication number: 20260042224Abstract: The disclosure presents a humanoid robot comprising an upper region (head, torso, arms with forearm assemblies, and end effectors), a lower region (legs), and a connecting central region. Each end effector features index, middle, ring, little finger, and thumb assemblies attached to a housing of said end effector. The housing includes interior wall extents that create spaces for tendon routing, where the first distance between the first and second wall extents is less than 45% of the second distance between the third and fourth wall extents. Tendons controlling finger movements pass between these wall extents. The robot incorporates a wrist assembly connecting the housing of the end effector to the forearm, actuators housed in the forearm that control the tendons, and a carpal tunnel-like structure that guides tendons from the forearm to the base of the housing, enabling precise hand movements without requiring actuators in the hand itself.Type: ApplicationFiled: October 10, 2025Publication date: February 12, 2026Inventors: Keyvan Yeganeh, Julien Lambert, Hao Wu, David McCall, Sydney Hardy
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Publication number: 20260034678Abstract: A humanoid robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an electronics assembly. The electronics assembly includes various components and devices used in the operation of the humanoid robot.Type: ApplicationFiled: October 9, 2025Publication date: February 5, 2026Inventors: David McCall, Sydney Hardy, Katarina Rodak
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Patent number: 12539618Abstract: A humanoid robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an electronics assembly. The electronics assembly includes various components and devices used in the operation of the humanoid robot.Type: GrantFiled: October 9, 2025Date of Patent: February 3, 2026Assignee: FIGURE AI INC.Inventors: David McCall, Sydney Hardy, Katarina Rodak
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Publication number: 20260027736Abstract: A head and neck assembly for a humanoid robot, including a head portion having an exterior surface defining an overall shape resembling a human head; a neck portion extending from the head portion; a head housing assembly enclosing the head portion and neck portion; an electronics assembly contained within the head housing assembly; and a head actuator assembly configured to move the head portion relative to a torso of the humanoid robot.Type: ApplicationFiled: July 30, 2025Publication date: January 29, 2026Inventors: Keyvan Yeganeh, Katarina Rodak, David McCall, Sydney Hardy
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Publication number: 20260014709Abstract: A bipedal robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an illumination assembly. The illumination assembly is configured to illuminate a region that: (i) extends between a rear edge of the frontal shell and an extent of the frontal edge of the rear shell, (ii) is positioned adjacent to the extent of the rear edge of the frontal shell, and (iii) is positioned adjacent to the extent of the frontal edge of the rear shell.Type: ApplicationFiled: September 18, 2025Publication date: January 15, 2026Inventors: David McCall, Sydney Hardy, Katarina Rodak
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Publication number: 20260014710Abstract: A bipedal robot includes an upper region includes a head and neck assembly having a neck portion and a head portion coupled to the neck portion. Said head portion includes: a frontal shell having a rear edge, a rear shell having a frontal edge, and an illumination assembly. The illumination assembly is configured to illuminate a region that: (i) extends between a rear edge of the frontal shell and an extent of the frontal edge of the rear shell, (ii) is positioned adjacent to the extent of the rear edge of the frontal shell, and (iii) is positioned adjacent to the extent of the frontal edge of the rear shell.Type: ApplicationFiled: September 18, 2025Publication date: January 15, 2026Inventors: David McCall, Sydney Hardy, Katarina Rodak
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Patent number: D1118726Type: GrantFiled: February 15, 2024Date of Patent: March 17, 2026Assignee: FIGURE AI INC.Inventors: David McCall, Sydney Hardy, Victor Ragusila
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Patent number: D1137348Type: GrantFiled: July 27, 2024Date of Patent: July 28, 2026Assignee: FIGURE AI INC.Inventors: David McCall, Sydney Hardy, Kevin Yeganeh, Katarina Rodak
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Patent number: D1153348Type: GrantFiled: October 30, 2025Date of Patent: October 13, 2026Assignee: FIGURE AI INC.Inventors: David McCall, Sydney Hardy, Victor Ragusila