Patents by Inventor David Michael Saxton

David Michael Saxton has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220411899
    Abstract: A sliding element, such as a bearing, and a method of manufacturing the sliding element, is provided. The sliding element is formed of an aluminum alloy material which includes zinc in an amount of 5 wt. % to 83 wt. %. The sliding element may also include silicon and/or magnesium. The sliding element is typically formed by casting, heat treating at a temperature of 400° C. to 577° C., and cooling at a rate of less than 50° C. per hour to a temperature ranging from 400° C. to 200° C. The aluminum alloy material is then heat treated at a temperature of 100° to 275° C. for at least 5 hours to form a soft phase consisting essentially of the zinc. The second heat treatment, or possibly both heat treatments, may not be required when the aluminum alloy material includes the magnesium.
    Type: Application
    Filed: June 25, 2021
    Publication date: December 29, 2022
    Inventors: David Michael Saxton, Andrew R. Zeagler, Terri Ann Giroux, Michael Wagner, Katherine Theresa Vaida
  • Patent number: 9844836
    Abstract: A continuous hot bonding method for producing a bi-material strip with a strong bond therebetween is provided. The method comprises sanding a first strip formed of steel; and applying a layer of first particles, typically formed of copper, to the sanded first strip. The method next includes heating the first strip and the layer of the first particles, followed by pressing a second strip formed of an aluminum alloy onto the heated layer of the first particles. The aluminum alloy of the second strip includes tin particles, and the heat causes the second particles to liquefy and dissolve into the melted first particles. The first particles and the second particles bond together to form bond enhancing metal particles, which typically comprise bronze.
    Type: Grant
    Filed: July 22, 2015
    Date of Patent: December 19, 2017
    Assignee: Federal-Mogul LLC
    Inventor: David Michael Saxton
  • Publication number: 20150321451
    Abstract: A continuous hot bonding method for producing a bi-material strip with a strong bond therebetween is provided. The method comprises sanding a first strip formed of steel; and applying a layer of first particles, typically formed of copper, to the sanded first strip. The method next includes heating the first strip and the layer of the first particles, followed by pressing a second strip formed of an aluminum alloy onto the heated layer of the first particles. The aluminum alloy of the second strip includes tin particles, and the heat causes the second particles to liquefy and dissolve into the melted first particles. The first particles and the second particles bond together to form bond enhancing metal particles, which typically comprise bronze.
    Type: Application
    Filed: July 22, 2015
    Publication date: November 12, 2015
    Inventor: DAVID MICHAEL SAXTON
  • Patent number: 9108275
    Abstract: A continuous hot bonding method for producing a bi-material strip with a strong bond therebetween is provided. The method comprises sanding a first strip formed of steel; and applying a layer of first particles, typically formed of copper, to the sanded first strip. The method next includes heating the first strip and the layer of the first particles, followed by pressing a second strip formed of an aluminum alloy onto the heated layer of the first particles. The aluminum alloy of the second strip includes tin particles, and the heat causes the second particles to liquefy and dissolve into the melted first particles. The first particles and the second particles bond together to form bond enhancing metal particles, which typically comprise bronze.
    Type: Grant
    Filed: October 10, 2013
    Date of Patent: August 18, 2015
    Assignee: Federal-Mogul Corporation
    Inventor: David Michael Saxton
  • Publication number: 20140099514
    Abstract: A continuous hot bonding method for producing a bi-material strip with a strong bond therebetween is provided. The method comprises sanding a first strip formed of steel; and applying a layer of first particles, typically formed of copper, to the sanded first strip. The method next includes heating the first strip and the layer of the first particles, followed by pressing a second strip formed of an aluminum alloy onto the heated layer of the first particles. The aluminum alloy of the second strip includes tin particles, and the heat causes the second particles to liquefy and dissolve into the melted first particles. The first particles and the second particles bond together to form bond enhancing metal particles, which typically comprise bronze.
    Type: Application
    Filed: October 10, 2013
    Publication date: April 10, 2014
    Applicant: Federal-Mogul Corporation
    Inventor: David Michael Saxton