Patents by Inventor David Morrell

David Morrell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12597588
    Abstract: An antenna assembly. The antenna assembly may include an antenna, having a loop structure, and a dielectric window, adjacent to the antenna. The antenna assembly may also include a Faraday shield assembly disposed between the antenna and the dielectric window, where the Faraday shield assembly is disposed at least partially around the antenna. The Faraday shield assembly may include a plurality of metallic sections, electrically isolated from one another, where the plurality of metallic sections are arranged into a plurality of shield pairs. As such, a first metallic section and a second metallic section of a given shield pair may be disposed opposite one another and may be electrically connected to one another.
    Type: Grant
    Filed: May 17, 2023
    Date of Patent: April 7, 2026
    Assignee: Applied Materials, Inc.
    Inventors: Benjamin Alexandrovich, Peter F. Kurunczi, David Morrell, Adam Calkins
  • Publication number: 20250343023
    Abstract: An ion implanter. The ion implanter may include an ion source to generate an ion beam; and a linear accelerator, to transport and accelerate the ion beam, the linear accelerator comprising a plurality of acceleration stages. A given acceleration stage of the plurality of acceleration stages may include an RF power supply, arranged to output an RF signal, and a drift tube assembly, arranged to transmit the ion beam, and coupled to the RF power supply. The given stage may also include a resonator, the resonator comprising a resonator enclosure, having a tapered shape, wherein the resonator enclosure has a first width in a middle location, a second width at a first end and a third width at a second end, wherein the first width is greater than the second width and greater than the third width.
    Type: Application
    Filed: May 2, 2024
    Publication date: November 6, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Costel BILOIU, David MORRELL, William Herron PARK, JR., David T. BLAHNIK, Wai Ming TAM, Frank SINCLAIR, Christopher CAMPBELL
  • Publication number: 20250232942
    Abstract: An ion extraction optics including an extraction plate defining first, second, and third extraction apertures, the second extraction aperture being located between the first and third extraction apertures, first, second, and third beam blockers located adjacent the first, second, and third extraction apertures, respectively, wherein the first beam blocker and the first extraction aperture define first and second extraction slits, the second beam blocker and the second extraction aperture define third and fourth extraction slits, and the third beam blocker and the third extraction aperture define fifth and sixth extraction slits, wherein a height of the first extraction slit is greater than a height of at least one of the third extraction slit and the fourth extraction slit, and wherein a height of the sixth extraction slit is greater than the height of at least one of the third extraction slit and the fourth extraction slit.
    Type: Application
    Filed: January 17, 2024
    Publication date: July 17, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Costel BILOIU, David MORRELL, Kevin M. DANIELS, Christopher CAMPBELL
  • Publication number: 20250022697
    Abstract: A plasma processing apparatus. The plasma processing apparatus may include a plasma chamber, to define a plasma therein, and an extraction aperture, arranged along a first side of the plasma chamber, the extraction aperture to define an ion beam extracted therethrough. The plasma processing apparatus may further include a residence time tuning assembly, coupled to a portion of the plasma chamber, different from the first side, wherein the residence time tuning assembly comprises a pumping duct, connected to the plasma chamber on a first end, and defining a pumping path for extracting a gaseous species directly from the plasma chamber, separately from the extraction aperture.
    Type: Application
    Filed: July 10, 2023
    Publication date: January 16, 2025
    Applicant: Applied Materials, Inc.
    Inventors: Costel BILOIU, David MORRELL, Solomon Belangedi BASAME, Adam CALKINS, Kevin Richard VERRIER
  • Publication number: 20240387151
    Abstract: An antenna assembly. The antenna assembly may include an antenna, having a loop structure, and a dielectric window, adjacent to the antenna. The antenna assembly may also include a Faraday shield assembly disposed between the antenna and the dielectric window, where the Faraday shield assembly is disposed at least partially around the antenna. The Faraday shield assembly may include a plurality of metallic sections, electrically isolated from one another, where the plurality of metallic sections are arranged into a plurality of shield pairs. As such, a first metallic section and a second metallic section of a given shield pair may be disposed opposite one another and may be electrically connected to one another.
    Type: Application
    Filed: May 17, 2023
    Publication date: November 21, 2024
    Applicant: Applied Materials, Inc.
    Inventors: BENJAMIN ALEXANDROVICH, PETER F. KURUNCZI, DAVID MORRELL, ADAM CALKINS
  • Patent number: 11885036
    Abstract: A ribbon is formed such that the ribbon floats on a melt using a cold initializer facing an exposed surface of the melt. The ribbon is single crystal silicon. The ribbon is pulled from the silicon melt at a low angle off the melt surface. The ribbon is formed at a same rate as the pulling. The ribbon is separated from the melt at a wall of the crucible where a stable meniscus forms. The ribbon has a thickness between a first surface and an opposite second surface from 50 ?m to 5 mm. The ribbon includes a first region extending a first depth from the first surface. The first region has a reduced oxygen concentration relative to a bulk of the ribbon.
    Type: Grant
    Filed: August 9, 2020
    Date of Patent: January 30, 2024
    Inventors: Jesse S. Appel, Alison Greenlee, Nathan Stoddard, Peter Kellerman, Parthiv Daggolu, Alexander Martinez, Saeed Pirooz, Brandon Williard, Charles Bowen, Brian McMullen, David Morrell, Dawei Sun
  • Patent number: 11864299
    Abstract: A system and method for reducing charge on a workpiece disposed on a platen is disclosed. The system includes an ionizer to generate ionized gas from the source of backside gas. The ionizer may be used to introduce ionized gas into the backside gas channels of the platen. A controller is used to selectively allow backside gas and/or ionized gas into the backside gas channels. In certain embodiments, the platen also includes an exhaust channel in communication with an exhaust valve to ensure that the pressure within the volume between the top surface of the platen and the workpiece is maintained in a desired range. In one embodiment, the system includes a valving system in communication with the source of backside gas and also in communication with the ionizer. In another embodiment, the amount of ionization performed by the ionizer is programmable.
    Type: Grant
    Filed: May 10, 2022
    Date of Patent: January 2, 2024
    Assignee: Applied Materials, Inc.
    Inventors: David Morrell, Dawei Sun, Qin Chen
  • Publication number: 20230371160
    Abstract: A system and method for reducing charge on a workpiece disposed on a platen is disclosed. The system includes an ionizer to generate ionized gas from the source of backside gas. The ionizer may be used to introduce ionized gas into the backside gas channels of the platen. A controller is used to selectively allow backside gas and/or ionized gas into the backside gas channels. In certain embodiments, the platen also includes an exhaust channel in communication with an exhaust valve to ensure that the pressure within the volume between the top surface of the platen and the workpiece is maintained in a desired range. In one embodiment, the system includes a valving system in communication with the source of backside gas and also in communication with the ionizer. In another embodiment, the amount of ionization performed by the ionizer is programmable.
    Type: Application
    Filed: May 10, 2022
    Publication date: November 16, 2023
    Inventors: David Morrell, Dawei Sun, Qin Chen
  • Patent number: 11665786
    Abstract: A solid state heater and methods of manufacturing the heater is disclosed. The heater comprises a unitary component that includes portions that are graphite and other portions that are silicon carbide. Current is conducted through the graphite portion of the unitary structure between two or more terminals. The silicon carbide does not conduct electricity, but is effective at conducting the heat throughout the unitary component. In certain embodiments, chemical vapor conversion (CVC) is used to create the solid state heater. If desired, a coating may be applied to the unitary component to protect it from a harsh environment.
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: May 30, 2023
    Assignee: Applied Materials, Inc.
    Inventors: David Morrell, Dawei Sun
  • Publication number: 20220316087
    Abstract: A ribbon is formed such that the ribbon floats on a melt using a cold initializer facing an exposed surface of the melt. The ribbon is single crystal silicon. The ribbon is pulled from the silicon melt at a low angle off the melt surface. The ribbon is formed at a same rate as the pulling. The ribbon is separated from the melt at a wall of the crucible where a stable meniscus forms. The ribbon has a thickness between a first surface and an opposite second surface from 50 ?m to 5 mm. The ribbon includes a first region extending a first depth from the first surface. The first region has a reduced oxygen concentration relative to a bulk of the ribbon.
    Type: Application
    Filed: August 9, 2020
    Publication date: October 6, 2022
    Inventors: Alison Greenlee, Nathan Stoddard, Jesse S. Appel, Peter Kellerman, Parthiv Daggolu, Alexander Martinez, Saeed Pirooz, Brandon Williard, Charles Bowen, Brian McMullen, David Morrell, Dawei SUN
  • Publication number: 20210176824
    Abstract: A solid state heater and methods of manufacturing the heater is disclosed. The heater comprises a unitary component that includes portions that are graphite and other portions that are silicon carbide. Current is conducted through the graphite portion of the unitary structure between two or more terminals. The silicon carbide does not conduct electricity, but is effective at conducting the heat throughout the unitary component. In certain embodiments, chemical vapor conversion (CVC) is used to create the solid state heater. If desired, a coating may be applied to the unitary component to protect it from a harsh environment.
    Type: Application
    Filed: December 5, 2019
    Publication date: June 10, 2021
    Inventors: David Morrell, Dawei Sun
  • Patent number: 10801125
    Abstract: An apparatus for controlling heat flow within a melt. The apparatus may include a crucible configured to contain the melt where the melt has an exposed surface. The apparatus may also include a heater disposed below a first side of the crucible and configured to supply heat through the melt to the exposed surface, and a heat diffusion barrier assembly comprising at least one heat diffusion barrier disposed within the crucible and defining an isolation region in the melt and an outer region in the melt.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: October 13, 2020
    Inventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai
  • Publication number: 20190338442
    Abstract: An apparatus for controlling heat flow within a melt. The apparatus may include a crucible configured to contain the melt where the melt has an exposed surface. The apparatus may also include a heater disposed below a first side of the crucible and configured to supply heat through the melt to the exposed surface, and a heat diffusion barrier assembly comprising at least one heat diffusion barrier disposed within the crucible and defining an isolation region in the melt and an outer region in the melt.
    Type: Application
    Filed: July 16, 2019
    Publication date: November 7, 2019
    Inventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai
  • Patent number: 10468876
    Abstract: Embodiments of the disclosure include a fault current limiter (FCL) providing symmetrical electrostatic shielding. In some embodiments, a FCL includes a superconductor maintained at a first voltage greater than zero voltage, and an enclosure containing the superconductor, the enclosure maintained at a second voltage greater than zero voltage, wherein the second voltage is different from the first voltage. The FCL may include an electrical connection directly coupling the superconductor and the enclosure, wherein the electrical connection enables each of a plurality of current limiting modules of the superconductor to receive, during a fault condition, an equal or unequal sub-portion of a total voltage drop.
    Type: Grant
    Filed: April 24, 2017
    Date of Patent: November 5, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Piotr Lubicki, Saeed Jazebi, David Morrell, George Emmanuel, Paul Murphy
  • Publication number: 20190284715
    Abstract: An apparatus for controlling heat flow within a melt. The apparatus may include a crucible configured to contain the melt where the melt has an exposed surface. The apparatus may also include a heater disposed below a first side of the crucible and configured to supply heat through the melt to the exposed surface, and a heat diffusion barrier assembly comprising at least one heat diffusion barrier disposed within the crucible and defining an isolation region in the melt and an outer region in the melt.
    Type: Application
    Filed: March 27, 2014
    Publication date: September 19, 2019
    Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai
  • Patent number: 10415151
    Abstract: An apparatus for controlling heat flow within a melt. The apparatus may include a crucible configured to contain the melt where the melt has an exposed surface. The apparatus may also include a heater disposed below a first side of the crucible and configured to supply heat through the melt to the exposed surface, and a heat diffusion barrier assembly comprising at least one heat diffusion barrier disposed within the crucible and defining an isolation region in the melt and an outer region in the melt.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: September 17, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC
    Inventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai
  • Patent number: 10396548
    Abstract: Embodiments of the disclosure provide a current protection device for a fault current limiter, the current protection device including a detection circuit electrically coupled between a current transformer and a pneumatic timer, and an electrical vacuum interrupter (EVI) coupled to a pneumatic cylinder. In some embodiments, the EVI includes a set of breaker contacts, wherein the pneumatic timer is communicatively coupled with the pneumatic cylinder to actuate a moveable contact of the set of breaker contacts. In some embodiments, the detection circuit is configured to detect a current of the current transformer, and to provide a control signal to the pneumatic cylinder to open or close the set of breaker contacts based on the detected current.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: August 27, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.
    Inventors: Scott W. Nickerson, Charles L. Stanley, David Morrell, Semaan Fersan, Saeed Jazebi, George Emmanuel
  • Patent number: 10179958
    Abstract: An apparatus for forming a crystalline sheet. The apparatus may include a crystallizer comprising a first gas channel and a second gas channel, wherein the first gas channel and second gas channel extend through the crystallizer to a lower surface of the crystallizer between an upstream edge and a downstream edge. The first gas channel may be disposed closer to the downstream edge than the second gas channel. A first gas source may be coupled to the first gas channel, where the first gas source comprises helium or hydrogen, and a second gas source may be coupled to the second gas channel, where the second gas source does not contain hydrogen or helium.
    Type: Grant
    Filed: March 10, 2017
    Date of Patent: January 15, 2019
    Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC
    Inventors: Peter L. Kellerman, Brian D. Kernan, Frederick M. Carlson, Dawei Sun, David Morrell
  • Publication number: 20180309288
    Abstract: Embodiments of the disclosure include a fault current limiter (FCL) providing symmetrical electrostatic shielding. In some embodiments, a FCL includes a superconductor maintained at a first voltage greater than zero voltage, and an enclosure containing the superconductor, the enclosure maintained at a second voltage greater than zero voltage, wherein the second voltage is different from the first voltage. The FCL may include an electrical connection directly coupling the superconductor and the enclosure, wherein the electrical connection enables each of a plurality of current limiting modules of the superconductor to receive, during a fault condition, an equal or unequal sub-portion of a total voltage drop.
    Type: Application
    Filed: April 24, 2017
    Publication date: October 25, 2018
    Applicant: Varian Semiconductor Equipment Associates, Inc.
    Inventors: Piotr Lubicki, Saeed Jazebi, David Morrell, George Emmanuel, Paul Murphy
  • Publication number: 20180219372
    Abstract: Embodiments of the disclosure provide a current protection device for a fault current limiter, the current protection device including a detection circuit electrically coupled between a current transformer and a pneumatic timer, and an electrical vacuum interrupter (EVI) coupled to a pneumatic cylinder. In some embodiments, the EVI includes a set of breaker contacts, wherein the pneumatic timer is communicatively coupled with the pneumatic cylinder to actuate a moveable contact of the set of breaker contacts. In some embodiments, the detection circuit is configured to detect a current of the current transformer, and to provide a control signal to the pneumatic cylinder to open or close the set of breaker contacts based on the detected current.
    Type: Application
    Filed: January 30, 2017
    Publication date: August 2, 2018
    Inventors: Scott W. Nickerson, Charles L. Stanley, David Morrell, Semaan Fersan, Saeed Jazebi, George Emmanuel