Patents by Inventor David Morrell
David Morrell has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20250022697Abstract: A plasma processing apparatus. The plasma processing apparatus may include a plasma chamber, to define a plasma therein, and an extraction aperture, arranged along a first side of the plasma chamber, the extraction aperture to define an ion beam extracted therethrough. The plasma processing apparatus may further include a residence time tuning assembly, coupled to a portion of the plasma chamber, different from the first side, wherein the residence time tuning assembly comprises a pumping duct, connected to the plasma chamber on a first end, and defining a pumping path for extracting a gaseous species directly from the plasma chamber, separately from the extraction aperture.Type: ApplicationFiled: July 10, 2023Publication date: January 16, 2025Applicant: Applied Materials, Inc.Inventors: Costel BILOIU, David MORRELL, Solomon Belangedi BASAME, Adam CALKINS, Kevin Richard VERRIER
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Publication number: 20240387151Abstract: An antenna assembly. The antenna assembly may include an antenna, having a loop structure, and a dielectric window, adjacent to the antenna. The antenna assembly may also include a Faraday shield assembly disposed between the antenna and the dielectric window, where the Faraday shield assembly is disposed at least partially around the antenna. The Faraday shield assembly may include a plurality of metallic sections, electrically isolated from one another, where the plurality of metallic sections are arranged into a plurality of shield pairs. As such, a first metallic section and a second metallic section of a given shield pair may be disposed opposite one another and may be electrically connected to one another.Type: ApplicationFiled: May 17, 2023Publication date: November 21, 2024Applicant: Applied Materials, Inc.Inventors: BENJAMIN ALEXANDROVICH, PETER F. KURUNCZI, DAVID MORRELL, ADAM CALKINS
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Patent number: 11885036Abstract: A ribbon is formed such that the ribbon floats on a melt using a cold initializer facing an exposed surface of the melt. The ribbon is single crystal silicon. The ribbon is pulled from the silicon melt at a low angle off the melt surface. The ribbon is formed at a same rate as the pulling. The ribbon is separated from the melt at a wall of the crucible where a stable meniscus forms. The ribbon has a thickness between a first surface and an opposite second surface from 50 ?m to 5 mm. The ribbon includes a first region extending a first depth from the first surface. The first region has a reduced oxygen concentration relative to a bulk of the ribbon.Type: GrantFiled: August 9, 2020Date of Patent: January 30, 2024Inventors: Jesse S. Appel, Alison Greenlee, Nathan Stoddard, Peter Kellerman, Parthiv Daggolu, Alexander Martinez, Saeed Pirooz, Brandon Williard, Charles Bowen, Brian McMullen, David Morrell, Dawei Sun
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Patent number: 11864299Abstract: A system and method for reducing charge on a workpiece disposed on a platen is disclosed. The system includes an ionizer to generate ionized gas from the source of backside gas. The ionizer may be used to introduce ionized gas into the backside gas channels of the platen. A controller is used to selectively allow backside gas and/or ionized gas into the backside gas channels. In certain embodiments, the platen also includes an exhaust channel in communication with an exhaust valve to ensure that the pressure within the volume between the top surface of the platen and the workpiece is maintained in a desired range. In one embodiment, the system includes a valving system in communication with the source of backside gas and also in communication with the ionizer. In another embodiment, the amount of ionization performed by the ionizer is programmable.Type: GrantFiled: May 10, 2022Date of Patent: January 2, 2024Assignee: Applied Materials, Inc.Inventors: David Morrell, Dawei Sun, Qin Chen
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Publication number: 20230371160Abstract: A system and method for reducing charge on a workpiece disposed on a platen is disclosed. The system includes an ionizer to generate ionized gas from the source of backside gas. The ionizer may be used to introduce ionized gas into the backside gas channels of the platen. A controller is used to selectively allow backside gas and/or ionized gas into the backside gas channels. In certain embodiments, the platen also includes an exhaust channel in communication with an exhaust valve to ensure that the pressure within the volume between the top surface of the platen and the workpiece is maintained in a desired range. In one embodiment, the system includes a valving system in communication with the source of backside gas and also in communication with the ionizer. In another embodiment, the amount of ionization performed by the ionizer is programmable.Type: ApplicationFiled: May 10, 2022Publication date: November 16, 2023Inventors: David Morrell, Dawei Sun, Qin Chen
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Patent number: 11665786Abstract: A solid state heater and methods of manufacturing the heater is disclosed. The heater comprises a unitary component that includes portions that are graphite and other portions that are silicon carbide. Current is conducted through the graphite portion of the unitary structure between two or more terminals. The silicon carbide does not conduct electricity, but is effective at conducting the heat throughout the unitary component. In certain embodiments, chemical vapor conversion (CVC) is used to create the solid state heater. If desired, a coating may be applied to the unitary component to protect it from a harsh environment.Type: GrantFiled: December 5, 2019Date of Patent: May 30, 2023Assignee: Applied Materials, Inc.Inventors: David Morrell, Dawei Sun
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Publication number: 20220316087Abstract: A ribbon is formed such that the ribbon floats on a melt using a cold initializer facing an exposed surface of the melt. The ribbon is single crystal silicon. The ribbon is pulled from the silicon melt at a low angle off the melt surface. The ribbon is formed at a same rate as the pulling. The ribbon is separated from the melt at a wall of the crucible where a stable meniscus forms. The ribbon has a thickness between a first surface and an opposite second surface from 50 ?m to 5 mm. The ribbon includes a first region extending a first depth from the first surface. The first region has a reduced oxygen concentration relative to a bulk of the ribbon.Type: ApplicationFiled: August 9, 2020Publication date: October 6, 2022Inventors: Alison Greenlee, Nathan Stoddard, Jesse S. Appel, Peter Kellerman, Parthiv Daggolu, Alexander Martinez, Saeed Pirooz, Brandon Williard, Charles Bowen, Brian McMullen, David Morrell, Dawei SUN
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Publication number: 20210176824Abstract: A solid state heater and methods of manufacturing the heater is disclosed. The heater comprises a unitary component that includes portions that are graphite and other portions that are silicon carbide. Current is conducted through the graphite portion of the unitary structure between two or more terminals. The silicon carbide does not conduct electricity, but is effective at conducting the heat throughout the unitary component. In certain embodiments, chemical vapor conversion (CVC) is used to create the solid state heater. If desired, a coating may be applied to the unitary component to protect it from a harsh environment.Type: ApplicationFiled: December 5, 2019Publication date: June 10, 2021Inventors: David Morrell, Dawei Sun
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Patent number: 10801125Abstract: An apparatus for controlling heat flow within a melt. The apparatus may include a crucible configured to contain the melt where the melt has an exposed surface. The apparatus may also include a heater disposed below a first side of the crucible and configured to supply heat through the melt to the exposed surface, and a heat diffusion barrier assembly comprising at least one heat diffusion barrier disposed within the crucible and defining an isolation region in the melt and an outer region in the melt.Type: GrantFiled: July 16, 2019Date of Patent: October 13, 2020Inventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai
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Publication number: 20190338442Abstract: An apparatus for controlling heat flow within a melt. The apparatus may include a crucible configured to contain the melt where the melt has an exposed surface. The apparatus may also include a heater disposed below a first side of the crucible and configured to supply heat through the melt to the exposed surface, and a heat diffusion barrier assembly comprising at least one heat diffusion barrier disposed within the crucible and defining an isolation region in the melt and an outer region in the melt.Type: ApplicationFiled: July 16, 2019Publication date: November 7, 2019Inventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai
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Patent number: 10468876Abstract: Embodiments of the disclosure include a fault current limiter (FCL) providing symmetrical electrostatic shielding. In some embodiments, a FCL includes a superconductor maintained at a first voltage greater than zero voltage, and an enclosure containing the superconductor, the enclosure maintained at a second voltage greater than zero voltage, wherein the second voltage is different from the first voltage. The FCL may include an electrical connection directly coupling the superconductor and the enclosure, wherein the electrical connection enables each of a plurality of current limiting modules of the superconductor to receive, during a fault condition, an equal or unequal sub-portion of a total voltage drop.Type: GrantFiled: April 24, 2017Date of Patent: November 5, 2019Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.Inventors: Piotr Lubicki, Saeed Jazebi, David Morrell, George Emmanuel, Paul Murphy
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Publication number: 20190284715Abstract: An apparatus for controlling heat flow within a melt. The apparatus may include a crucible configured to contain the melt where the melt has an exposed surface. The apparatus may also include a heater disposed below a first side of the crucible and configured to supply heat through the melt to the exposed surface, and a heat diffusion barrier assembly comprising at least one heat diffusion barrier disposed within the crucible and defining an isolation region in the melt and an outer region in the melt.Type: ApplicationFiled: March 27, 2014Publication date: September 19, 2019Applicant: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.Inventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai
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Patent number: 10415151Abstract: An apparatus for controlling heat flow within a melt. The apparatus may include a crucible configured to contain the melt where the melt has an exposed surface. The apparatus may also include a heater disposed below a first side of the crucible and configured to supply heat through the melt to the exposed surface, and a heat diffusion barrier assembly comprising at least one heat diffusion barrier disposed within the crucible and defining an isolation region in the melt and an outer region in the melt.Type: GrantFiled: March 27, 2014Date of Patent: September 17, 2019Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INCInventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai
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Patent number: 10396548Abstract: Embodiments of the disclosure provide a current protection device for a fault current limiter, the current protection device including a detection circuit electrically coupled between a current transformer and a pneumatic timer, and an electrical vacuum interrupter (EVI) coupled to a pneumatic cylinder. In some embodiments, the EVI includes a set of breaker contacts, wherein the pneumatic timer is communicatively coupled with the pneumatic cylinder to actuate a moveable contact of the set of breaker contacts. In some embodiments, the detection circuit is configured to detect a current of the current transformer, and to provide a control signal to the pneumatic cylinder to open or close the set of breaker contacts based on the detected current.Type: GrantFiled: January 30, 2017Date of Patent: August 27, 2019Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.Inventors: Scott W. Nickerson, Charles L. Stanley, David Morrell, Semaan Fersan, Saeed Jazebi, George Emmanuel
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Patent number: 10179958Abstract: An apparatus for forming a crystalline sheet. The apparatus may include a crystallizer comprising a first gas channel and a second gas channel, wherein the first gas channel and second gas channel extend through the crystallizer to a lower surface of the crystallizer between an upstream edge and a downstream edge. The first gas channel may be disposed closer to the downstream edge than the second gas channel. A first gas source may be coupled to the first gas channel, where the first gas source comprises helium or hydrogen, and a second gas source may be coupled to the second gas channel, where the second gas source does not contain hydrogen or helium.Type: GrantFiled: March 10, 2017Date of Patent: January 15, 2019Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INCInventors: Peter L. Kellerman, Brian D. Kernan, Frederick M. Carlson, Dawei Sun, David Morrell
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Publication number: 20180309288Abstract: Embodiments of the disclosure include a fault current limiter (FCL) providing symmetrical electrostatic shielding. In some embodiments, a FCL includes a superconductor maintained at a first voltage greater than zero voltage, and an enclosure containing the superconductor, the enclosure maintained at a second voltage greater than zero voltage, wherein the second voltage is different from the first voltage. The FCL may include an electrical connection directly coupling the superconductor and the enclosure, wherein the electrical connection enables each of a plurality of current limiting modules of the superconductor to receive, during a fault condition, an equal or unequal sub-portion of a total voltage drop.Type: ApplicationFiled: April 24, 2017Publication date: October 25, 2018Applicant: Varian Semiconductor Equipment Associates, Inc.Inventors: Piotr Lubicki, Saeed Jazebi, David Morrell, George Emmanuel, Paul Murphy
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Publication number: 20180219372Abstract: Embodiments of the disclosure provide a current protection device for a fault current limiter, the current protection device including a detection circuit electrically coupled between a current transformer and a pneumatic timer, and an electrical vacuum interrupter (EVI) coupled to a pneumatic cylinder. In some embodiments, the EVI includes a set of breaker contacts, wherein the pneumatic timer is communicatively coupled with the pneumatic cylinder to actuate a moveable contact of the set of breaker contacts. In some embodiments, the detection circuit is configured to detect a current of the current transformer, and to provide a control signal to the pneumatic cylinder to open or close the set of breaker contacts based on the detected current.Type: ApplicationFiled: January 30, 2017Publication date: August 2, 2018Inventors: Scott W. Nickerson, Charles L. Stanley, David Morrell, Semaan Fersan, Saeed Jazebi, George Emmanuel
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Patent number: 10030317Abstract: An apparatus may include a crucible configured to contain the melt, the melt having an exposed surface separated from a floor of the crucible by a first distance, a housing comprising a material that is non-contaminating to the melt, the housing comprising a plurality of sidewalls and a top that are configured to contact the melt, and a plurality of heating elements isolated from the melt and disposed along a transverse direction perpendicular to a pulling direction of the crystalline sheet, the plurality of heating elements being individually powered, wherein the plurality of heating elements are disposed at a second set of distances from the exposed surface of the melt that are less than the first distance, and wherein the plurality of heating elements are configured to vary a heat flux profile along the transverse direction when power is supplied individually to the plurality of heating elements.Type: GrantFiled: October 17, 2014Date of Patent: July 24, 2018Assignee: Varian Semiconductor Equipment Associates, Inc.Inventors: Peter L. Kellerman, Frederick M. Carlson, David Morrell, Brian Mackintosh, Nandish Desai
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Patent number: 9957636Abstract: A crystallizer for growing a crystalline sheet from a melt may include a cold block having a cold block surface that faces an exposed surface of the melt, the cold block configured to generate a cold block temperature at the cold block surface that is lower than a melt temperature of the melt at the exposed surface. The system may also include a nozzle disposed within the cold block and configured to deliver a gas jet to the exposed surface, wherein the gas jet and the cold block are interoperative to generate a process zone that removes heat from the exposed surface at a first heat removal rate that is greater than a second heat removal rate from the exposed surface in outer regions outside of the process zone.Type: GrantFiled: March 27, 2014Date of Patent: May 1, 2018Assignee: VARIAN SEMICONDUCTOR EQUIPMENT ASSOCIATES, INC.Inventors: Peter L. Kellerman, Brian Mackintosh, Frederick M. Carlson, David Morrell, Ala Moradian, Nandish Desai, Dawei Sun, Frank Sinclair
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Publication number: 20180080142Abstract: An apparatus for forming a crystalline sheet. The apparatus may include a crystallizer comprising a first gas channel and a second gas channel, wherein the first gas channel and second gas channel extend through the crystallizer to a lower surface of the crystallizer between an upstream edge and a downstream edge. The first gas channel may be disposed closer to the downstream edge than the second gas channel. A first gas source may be coupled to the first gas channel, where the first gas source comprises helium or hydrogen, and a second gas source may be coupled to the second gas channel, where the second gas source does not contain hydrogen or helium.Type: ApplicationFiled: March 10, 2017Publication date: March 22, 2018Inventors: Peter L. Kellerman, Brian D. Kernan, Frederick M. Carlson, Dawei Sun, David Morrell