Abstract: A method of accumulating products traveling in a conveyor system according to system conditions including: receiving products from an infeed conveyor onto a first conveyor in an accumulator; transferring by a carriage products from the first conveyor to a second conveyor in the accumulator; moving products from the second conveyor to an outfeed conveyor; detecting a density of products moving on the second conveyor; and moving the carriage with along the first and second conveyors if the detected density is above a certain density value.

Abstract: A pallet stacking assembly line having at least two pick-and-place robots are used. The first robot has a relatively low position. The second robot is in an elevated position. A pallet dispenser dispenses a first pallet onto a pallet conveyor The pallet conveyor moves the first pallet to a first build position in front of the first robot. The first robot picks products from a first pick position and stacks them on the first pallet. Once the stack of products on the first pallet reach approximately half the finished stack height, the pallet conveyor carries the first pallet to a second build position in front of the second robot. At the same time, the pallet dispenser dispenses a second pallet which is carried to the first build position. The second robot picks products from a second pick position and places them on the upper portion of the stack on the first pallet to complete the stack. Meanwhile, the first robot is picking and placing products on the lower portion of the second pallet.

Abstract: A new type of pallet stacking assembly line. Two pick-and-place robots are used. The first robot has a relatively low position. The second robot is in an elevated position. A pallet dispenser dispenses a first pallet onto a pallet conveyor. The pallet conveyor then moves the first pallet to a first build position in front of the first robot. The first robot then begins picking products from a first pick position and stacking them on the first pallet. Once the products on the first pallet reach approximately half the finished height, the pallet conveyor carries the first pallet over to a second build position in front of the second robot. At the same time, the pallet dispenser dispenses a second pallet which is carried to the first build position. The second robot picks products from a second pick position and places them on the upper portion of the first pallet in order to complete the stack. Meanwhile, the first robot is picking and placing products on the lower portion of the second pallet.

Abstract: An apparatus and method for continuously transferring articles from a pickup station to a release station using a circular, continuously rotating turret is disclosed which includes a plurality of transfer arms carried in a circular motion wherein pickup heads carried by the transfer arms are converted from the circular motion to a straight-line motion during pick up of the articles to provide a case packing machine having high speed and reliable operation. In accordance with the general aspects of the invention, a first conveyor is disclosed for conveying the articles to a pickup station and a second conveyor is provided for delivering the articles away from a release station. One of the first and second conveyors includes an arcuate conveyor section disposed below a congruent path of the pickup heads. At least one of the pickup and release stations is advantageously located over the arcuate conveyor section whereby high speed operation requiring only a small amount of machine floor space is provided.

Abstract: An apparatus and method for continuously transferring articles from a pickup station to a release station using a circular, continuously rotating turret is disclosed which includes a plurality of transfer arms carried in a circular motion wherein pickup heads carried by the transfer arms are converted from the circular motion to a straight-line motion during pick up of the articles to provide a case packing machine having high speed and reliable operation. In accordance with the general aspects of the invention, a first conveyor is disclosed for conveying the articles to a pickup station and a second conveyor is provided for delivering the articles away from a release station. One of the first and second conveyors includes an arcuate conveyor section disposed below a congruent path of the pickup heads. At least one of the pickup and release stations is advantageously located over the arcuate conveyor section whereby high speed operation requiring only a small amount of machine floor space is provided.

Abstract: An apparatus and method for continuously transferring articles from a pickup station to a release station using a circular, continuously rotating turret is disclosed which includes a plurality of transfer arms carried in a circular motion wherein pickup heads carried by the transfer arms are converted from the circular motion to a straight-line motion during pick up of the articles to provide a case packing machine having high speed and reliable operation. In accordance with the general aspects of the invention, a first conveyor is disclosed for conveying the articles to a pickup station and a second conveyor is provided for delivering the articles away from a release station. One of the first and second conveyors includes an arcuate conveyor section disposed below a congruent path of the pickup heads. At least one of the pickup and release stations is advantageously located over the arcuate conveyor section whereby high speed operation requiring only a small amount of machine floor space is provided.

Abstract: An apparatus is provided for controlling the flow of articles. The apparatus includes a first conveyor driven in a first direction and a second conveyor driven in a second opposite direction. The conveyors extend in a side-by-side and parallel relationship with a space defined therebetween. A movable transport member is disposed within the space between the conveyors and defines a bridge that extends across the space and is generally flush with the upper surfaces of the conveyors. The transport member is drivingly engaged by the conveyors so as to move linearly between the conveyors depending on a speed differential of the conveyors. At least one article transfer member comprising a driven article propelling member is carried by the transport member and is disposed transversely to the conveyors to contact and drivingly transfer the articles from the first conveyor over the bridge member and onto the second conveyor.

Abstract: An apparatus is provided for controlling the flow of articles. The apparatus includes a first conveyor driven in a first direction and a second conveyor driven in a second opposite direction. The conveyors extend in a side-by-side and parallel relationship with a space defined therebetween. A movable transport member is disposed within the space between the conveyors and defines a bridge that extends across the space and is generally flush with the upper surfaces of the conveyors. The transport member is drivingly engaged by the conveyors so as to move linearly between the conveyors depending on a speed differential of the conveyors. An article transfer member is carried by the transport member and is disposed transversely to the conveyors to contact and transfer the articles from the first conveyor over the bridge member and onto the second conveyor.