Abstract: A high-pressure cylinder of a liquid jet cutting system can include a first end portion, a second end portion, and a central bore configured to receive a plunger. The first end portion can have a first tapered surface configured to form a seal with a mating surface of a check valve when the high-pressure cylinder is in a first orientation, and a first annular surface configured to bear against a mating surface of a pump when the high-pressure cylinder is in a second orientation rotated 180 degrees end-over-end from the first orientation. The second end portion can have a second annular tapered surface configured to form a seal with the mating surface of the check valve when the high-pressure cylinder is in the second orientation, and a second annular surface configured to bear against the mating surface of the pump when the high-pressure cylinder is in the first orientation.

Abstract: The invention features methods and apparatuses for altering a cutting operation during operation of the pressurized liquid jet cutting system. A pressurized liquid jet cutting system includes a pressurized fluid jet cutting head having a plurality of components. The cutting head further includes a sensor configured to sense an operating condition. The sensor transmits a value of the operating condition to a computing device, which alters a subsequent cutting operation. Further, the fluid jet cutting head is configured to work with a data storage mechanism and a reader, such that the data storage mechanism in contact with a body of the fluid jet cutting head is configured to communicate information to a reader of the pressurized liquid jet cutting system. The information is usable to determine a condition of replacement (e.g.

Abstract: A check valve assembly for use with a liquid jet cutting system can include a check valve body a high-pressure fluid inlet on one end and a high-pressure fluid outlet on the other end along a central axis of the check valve body. The check valve body can have a first metallic seal surface on an outer surface of the check valve shaped to engage an endcap of the liquid jet cutting system to form a first seal. The assembly can include an annular low-pressure fluid chamber surrounding a portion of the check valve body and defined at least in part by an annular gasket, the check valve body, the first seal, and the endcap. The check valve body can include a low-pressure fluid channel, and a check valve positioned between the low-pressure fluid channel and a high-pressure fluid chamber.

Abstract: A method and system utilizing multi-sensor analysis and data point correlation is provided for predictive monitoring and maintenance of a pressurized fluid cutting system. In a disclosed aspect, multiple sensed characteristics of system operation are correlated to determine a particular failure mode. Identification of the failure mode through active sensor data analysis and correlation facilitates predictive maintenance, minimizes system downtime, and optimizes system output.

Abstract: A seal assembly can include an annular seal having a first end portion and a second end portion. The second end portion can include a first annular face, a first tapered portion, and a radially-inner surface configured to seal an outer surface of a plunger. The seal assembly can include a backup ring having a first end portion having with a second annular face and a second tapered portion, and a second end portion. The seal assembly can include an annular hoop ring positioned between the annular seal and the annular backup ring, the annular hoop ring having a first tapered surface configured to engage the annular seal, and a second tapered surface configured to engage the annular backup ring. An angle between the second tapered surface and the longitudinal axis of the annular hoop ring can be between 50 degrees and 80 degrees.

Abstract: A check valve assembly for use with a liquid jet cutting system can include a check valve body a high-pressure fluid inlet on one end and a high-pressure fluid outlet on the other end along a central axis of the check valve body. The check valve body can have a first metallic seal surface on an outer surface of the check valve shaped to engage an endcap of the liquid jet cutting system to form a first seal. The assembly can include an annular low-pressure fluid chamber surrounding a portion of the check valve body and defined at least in part by an annular gasket, the check valve body, the first seal, and the endcap. The check valve body can include a low-pressure fluid channel, and a check valve positioned between the low-pressure fluid channel and a high-pressure fluid chamber.

Abstract: A high-pressure cylinder of a liquid jet cutting system can include a first end portion, a second end portion, and a central bore configured to receive a plunger. The first end portion can have a first tapered surface configured to form a seal with a mating surface of a check valve when the high-pressure cylinder is in a first orientation, and a first annular surface configured to bear against a mating surface of a pump when the high-pressure cylinder is in a second orientation rotated 180 degrees end-over-end from the first orientation. The second end portion can have a second annular tapered surface configured to form a seal with the mating surface of the check valve when the high-pressure cylinder is in the second orientation, and a second annular surface configured to bear against the mating surface of the pump when the high-pressure cylinder is in the first orientation.

Abstract: A method and system utilizing multi-sensor analysis and data point correlation is provided for predictive monitoring and maintenance of a pressurized fluid cutting system. In a disclosed aspect, multiple sensed characteristics of system operation are correlated to determine a particular failure mode. Identification of the failure mode through active sensor data analysis and correlation facilitates predictive maintenance, minimizes system downtime, and optimizes system output.

Abstract: A pressurized fluid jet cutting head is provided. The cutting head includes a body having one or more component parts coupled together, wherein a junction in the cutting head is defined between a first component part having a first engagement surface and a second component part having a second engagement surface, wherein the first and second engagement surfaces abut at the junction. A temperature sensor is positioned in thermal communication with the body and is configured to measure a temperature value of at least one of the first component part, the second component part, and the junction. The temperature value is communicated to a controller for analysis, wherein the controller receives the measured temperature value and communicates operating instructions for the cutting head based on a comparison of the measured temperature value to a predetermined value.

Abstract: A method and system utilizing multi-sensor analysis and data point correlation is provided for predictive monitoring and maintenance of a pressurized fluid cutting system. In a disclosed aspect, multiple sensed characteristics of system operation are correlated to determine a particular failure mode. Identification of the failure mode through active sensor data analysis and correlation facilitates predictive maintenance, minimizes system downtime, and optimizes system output.

Abstract: Provided is an adaptive maintenance system of a pressurized fluid cutting system including methodological aspects of generating a service part replacement criteria for a part of the pressurized fluid cutting system and setting forth a protocol to manage maintenance of the pressurized fluid cutting system.

Abstract: A pressurized fluid jet cutting head is provided. The cutting head includes a body having one or more component parts coupled together, wherein a junction in the cutting head is defined between a first component part having a first engagement surface and a second component part having a second engagement surface, wherein the first and second engagement surfaces abut at the junction. A temperature sensor is positioned in thermal communication with the body and is configured to measure a temperature value of at least one of the first component part, the second component part, and the junction. The temperature value is communicated to a controller for analysis, wherein the controller receives the measured temperature value and communicates operating instructions for the cutting head based on a comparison of the measured temperature value to a predetermined value.

Abstract: The invention features a seal assembly for a high pressure liquid system. The seal assembly includes a seal carrier having a base portion defining a proximal end, a distal end, and a bore. The seal carrier also includes a seal disposed within the bore of the seal carrier. The seal carrier also includes a backup ring disposed within the bore of the seal carrier. The seal carrier also includes a hoop ring disposed substantially between the seal and the backup ring, the hoop ring having a proximal surface and an outer surface.

Abstract: The invention features a seal assembly for a high pressure liquid system. The seal assembly includes a seal carrier having abuse portion defining a proximal end, a distal end, and a bore. The seal carrier also includes a seal disposed within the bore of the seal carrier. The seal carrier also includes a backup ring disposed within the bore of the seal carrier. The seal carrier also includes a hoop ring disposed substantially between the seal and the backup ring, the hoop ring having a proximal surface and an outer surface.

Abstract: The invention features a seal assembly for a high pressure liquid system. The seal assembly includes a seal carrier having abuse portion defining a proximal end, a distal end, and a bore. The seal carrier also includes a seal disposed within the bore of the seal carrier. The seal carrier also includes a backup ring disposed within the bore of the seal carrier. The seal carrier also includes a hoop ring disposed substantially between the seal and the backup ring, the hoop ring having a proximal surface and an outer surface.