Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: A shingle including a substrate having a top surface and a bottom surface, an asphalt layer, a layer of granules, and a spacing layer is provided. The asphalt layer covers at least a portion of the top surface and the layer of granules is adhered to the asphalt layer. The spacing layer is attached beneath at least a portion of the bottom surface.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: A shingle including a substrate having a top surface and a bottom surface, an asphalt layer, a layer of granules, and a spacing layer is provided. The asphalt layer covers at least a portion of the top surface and the layer of granules is adhered to the asphalt layer. The spacing layer is attached beneath at least a portion of the bottom surface.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: An exemplary shingle includes at least one coated shingle sheet defining a headlap portion and a tab portion each having opposed upper and lower surfaces. A first line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a first thermally activated adhesive material. A second line of adhesive is adhered to one of the upper surface of the headlap portion and the lower surface of the tab portion, and includes a second thermally activated adhesive material having a minimum activation temperature less than a minimum activation temperature of the first thermally activated adhesive material.

Abstract: A method of manufacturing a roofing shingle includes applying an asphalt coating to a substrate to define an asphalt-coated sheet, the asphalt coated sheet including a headlap portion and a tab portion. Reinforcement material is secured to the headlap portion of the asphalt-coated sheet, and the amount of the asphalt coating that penetrates into the reinforcement material is controlled.

Abstract: A granule applicator for an apparatus and method for applying granules onto an asphalt-coated sheet moving in a machine direction with improved resolution and edge definition of the applied granule patches and blends. One embodiment includes a rotating drum having openings that connect the interior space and an exterior of the rotating member. A granule dispenser is mounted within the interior space of the drum for dispensing granules there. A belt wraps around a major portion of the outside of the drum leaving an uncovered area. As the drum rotates within the belt, the granule openings move between a position closed by the belt and retaining granules by centripetal force and an open position wherein the granules are flung from the drum to a substrate. Doors may be used instead of a belt.

Abstract: A method of making shingles that have an overlay portion and an underlay portion includes establishing a continuous shingle overlay sheet having a repeated pattern of tabs and cutouts. A continuous shingle underlay sheet having a repeated pattern of granule patches is also established. The presence of the pattern of tabs and cutouts on the continuous shingle overlay sheet is sensed and the presence of the pattern of granule patches on the continuous shingle underlay sheet is also sensed. The position of the continuous shingle overlay sheet relative to the continuous shingle underlay sheet is synchronized in response to the sensed presence of the repeated pattern of tabs and cutouts and the sensed presence of the repeated pattern of granule patches. Each granule patch in the pattern of granule patches is then aligned with one of the tabs in the pattern of tabs and cutouts.

Abstract: A granule applicator for an apparatus and method for applying granules onto an asphalt-coated sheet moving in a machine direction with improved resolution and edge definition of the applied granule patches and blends. In one embodiment a blend drop conveyor has an upper flight urged into a concavity by an outside, third roller. The conveyor is configured to receive granules at a first speed in an area near the convergence of the upper flight and the third roller, and to traject them on a second path at a second speed near the sheet speed of the substrate below. The applicator thus changes the speed and direction of the granules, to cause them to land on the substrate with good edge definition and minimal splatter.

Abstract: An asphalt-based roofing material includes a coating having a top portion containing a mixture of asphalt and igneous and/or metamorphic rock particles, while the mat portion of the coating contains a mixture of asphalt and a filler which contains less than 10% igneous and/or metamorphic rock particles. In other embodiments, the top portion but not the bottom portion of the coating meets or exceeds a pliability standard, passes a weathering performance test, or has a high solar reflectance. In another embodiment relating to a laminated roofing material, the top portion but not the bottom portion has viscoelastic properties effective to prevent the coating from sticking to an adjacent shingle in a bundle. The invention also relates to a continuous process of applying first and second coatings to a mat for manufacturing a roofing material.

Abstract: A method for adjusting the track of a granule-coated sheet includes moving a granule-coated sheet around a drum. The granule-coated sheet includes first granules. A track of the granule-coated sheet is sensed at the drum. A first signal is generated when the granule-coated sheet has moved off a pre-designated track. Second granules are applied to a lane portion of the granule-coated sheet prior to the drum in response to the first signal. The second granules make the granule-coated sheet thicker in the lane portion relative to a thickness of the granule-coated sheet outside the lane portion.