Abstract: A heat exchanger system is disclosed. The heat exchanger system may be comprised of a front plate and a base plate, wherein piping is fitted with spray nozzles that direct a spray of the cooling fluid on a backside of the front plate. The front plate is preferably fabricated out of aluminum bronze alloy.

Abstract: A heat exchanger system suitable for iron making furnaces and their supporting exhaust and cooling systems. The heat exchange has at least one panel of sinuously winding piping having an inlet and an outlet, an input manifold in fluid communication with the inlet of the at least one panel, an output manifold in fluid communication with the outlet of the panel, a cooling fluid flowing through the piping, and a stream of hot exhaust gasses flowing over the piping. The heat exchanger system is preferably fabricated using an aluminum bronze alloy. The operational life of the heat exchanger is extended and corrosion and erosion of the heat exchanger and related components is reduced.

Abstract: A metallurgical furnace, which includes a furnace shell, an exhaust system, and a gas cleaning system, further includes a plurality of improved pipes and fume ducts throughout to increase operational life and productivity. The pipes and fumes ducts are comprised of an aluminum-bronze alloy which provides enhanced properties over prior art materials including thermal conductivity, modulous of elasticity and hardness. The use of the alloy also minimizes maintenance requirements of the pipes and fume ducts, thereby extending their operational life. In operation, gases formed from smelting or refining are evacuated from the furnace shell through the exhaust system into the gas cleaning system. The gases, as well as the system, are water cooled by way of the plurality of pipes displaced throughout.

Abstract: The invention is a heat exchanger system suitable for iron making furnaces and their supporting exhaust and cooling system. The heat exchanger has at least one panel of sinuously winding piping having an inlet and an outlet, an input manifold in fluid communication with the inlet of the at least one panel, an output manifold in fluid communication with the outlet of the panel, a cooling fluid flowing through the piping, and a stream of hot exhaust gasses flowing over the piping. In application, the heat exchanger system has at least one panel that is mounted to an interior side of a wall, and is in fluid communication with the output and the input manifolds that are on an exterior side of the wall. The wall typically is a wall of a steel making furnace, a furnace roof, a smoke ring exhaust port, a straight section of an exhaust duct, and a curved section of an exhaust duct.

Abstract: A metallurgical furnace, which includes a furnace shell, an exhaust system, and a gas cleaning system, further includes a plurality of improved pipes and fume ducts throughout to increase operational life and productivity. The pipes and fumes ducts are comprised of an aluminum-bronze alloy which provides enhanced properties over prior art materials including thermal conductivity, modulous of elasticity and hardness. The use of the alloy also minimizes maintenance requirements of the pipes and fume ducts, thereby extending their operational life. In operation, gases formed from smelting or refining are evacuated from the furnace shell through the exhaust system into the gas cleaning system. The gases, as well as the system, are water cooled by way of the plurality of pipes displaced throughout.

Abstract: An apparatus and method for cooling the interior wall of an electric arc furnace. The device is an extruded heavy-walled pipe having a base and a fin or plurality of fins. Such pipes are attached to a plate in serpentine fashion and hung on the inside wall of the electric arc furnace above the hearth, thereby forming a cooling surface between the interior and the furnace wall. The fins are sized and arranged to retain splattered slag. The slags solidifies on the pipes, forming an insulation barrier between the molten iron material and the cooling pipes and, consequently, the wall of the furnace.

Abstract: The present invention is a dual section liquid-cooled panel that lines a portion of the interior surface of a metallurgical furnace. The invented panel has a primary section disposed proximate to the center of the furnace and a secondary or back-up section adjacent the primary section. A three-way valve is controls the flow of fluid to the operating section of the panel. Initially, the primary section is operational and the valve is set to permit the flow of fluid to the primary section. If the primary section suffers structural damage, the valve can be used to re-direct the cooling fluid to the secondary section of the invented panel and the secondary section becomes operational until regular maintenance is scheduled to occur. Also disclosed is a method for repairing a damaged dual section liquid-cooled panel.