Abstract: An electrical terminal having a mating portion having at least one primary contact beam and at least one sacrificial contact beam. The at least one primary contact beam has a contact width. The at least one sacrificial contact beam having a recess provided in line with the at least one primary contact beam, the recess having a recess width which is equal to or greater than the first width of the primary contact beam.

Abstract: An electrical connector assembly having a printed circuit board, signal wires, and an impedance mold. The signal wires transmit signals at a determined signal speed. The signal wires have ends which are connected to the printed circuit board. The impedance mold cooperates with the printed circuit and the signal wires. The impedance mold is formed from a tunable hot melt adhesive composition. A dielectric constant of the tunable hot melt adhesive composition is lowered to be compatible with the desired signal performance characteristics of the signals transmitted over the signal wires to the printed circuit board.

Abstract: An electrical connector assembly having a printed circuit board, signal wires, and an impedance mold. The signal wires transmit signals at a determined signal speed. The signal wires have ends which are connected to the printed circuit board. The impedance mold cooperates with the printed circuit and the signal wires. The impedance mold is formed from a tunable hot melt adhesive composition. A dielectric constant of the tunable hot melt adhesive composition is adjusted to be compatible with the desired signal performance characteristics of the signals transmitted over the signal wires to the printed circuit board.

Abstract: A terminal assembly includes a cable that includes a conductor which has at least one wire. The conductor has an outer surface. The terminal assembly includes a terminal having a main body extending between a front and a rear of the terminal. The terminal includes a wire support supporting the at least one wire of the conductor at a mating interface. The at least one wire is welded to the wire support to fix the at least one wire to the main body of the terminal. The outer surface of the conductor is exposed at the mating interface for direct mating to a mating component.

Abstract: A method of assembling an electrical component is provided. The method includes providing a dielectric body configured to support an electrical conductor. The dielectric body includes a polymer resin. The dielectric body includes glass filler elements embedded in the polymer resin, and the dielectric body includes gas cells embedded in the polymer resin.

Abstract: An electrical connector assembly having a printed circuit board, signal wires, and an impedance mold. The signal wires transmit signals at a determined signal speed. The signal wires have ends which are connected to the printed circuit board. The impedance mold cooperates with the printed circuit and the signal wires. The impedance mold is formed from a tunable hot melt adhesive composition. A dielectric constant of the tunable hot melt adhesive composition is lowered to be compatible with the desired signal performance characteristics of the signals transmitted over the signal wires to the printed circuit board.

Abstract: A separable connector interface includes at least one electrically conductive element with a metal polymer composite deposited thereon. The metal polymer composite has conductive particles dispersed within a protective binder.

Abstract: An electrical connector assembly having a printed circuit board, signal wires, and an impedance mold. The signal wires transmit signals at a determined signal speed. The signal wires have ends which are connected to the printed circuit board. The impedance mold cooperates with the printed circuit and the signal wires. The impedance mold is formed from a tunable hot melt adhesive composition. A dielectric constant of the tunable hot melt adhesive composition is adjusted to be compatible with the desired signal performance characteristics of the signals transmitted over the signal wires to the printed circuit board.

Abstract: An electrical terminal having a mating portion having at least one primary contact beam and at least one sacrificial contact beam. The at least one primary contact beam has a contact width. The at least one sacrificial contact beam having a recess provided in line with the at least one primary contact beam, the recess having a recess width which is equal to or greater than the first width of the primary contact beam.

Abstract: The present invention relates to metallic structure with desired combinations of mechanical and electrical characteristics formed of a higher electrical conductivity element with a mechanically stronger element.

Abstract: A separable connector interface includes at least one electrically conductive element with a metal polymer composite deposited thereon. The metal polymer composite has conductive particles dispersed within a protective binder.

Abstract: An electrical connector includes a housing and a plurality of electrical conductors held within the housing. The housing includes a mating shroud protruding forward from a front wall of the housing and defining a port that receives a mating circuit card therein. Each of the electrical conductors includes a mating contact disposed within the mating shroud and a mounting contact that projects beyond a bottom end of the housing to electrically connect to a circuit board. The mounting contacts are located within a termination area of the electrical connector.

Abstract: An electrical connector assembly which has a housing formed of a first photocurable polymer composition. Signal contacts are positioned in the housing for transmitting signals at a determined signal speed. A dielectric constant of the photocurable polymer composition is tuned to have a higher or lower dielectric constant to be compatible with the desired signal performance characteristics of the signals transmitted over the signal contacts in the housing.

Abstract: A mezzanine power pin includes a dual layer pin body extending between a pin top having an upper power interface and a pin bottom having a lower power interface. The dual layer pin body has a base metal core and an outer metal oxide layer combined with the base metal core defining an outermost layer of the dual layer pin body. The mezzanine power pin includes an upper fastener coupled to the pin top to mechanically and electrically connect an upper component to the upper power interface. The mezzanine power pin includes a lower fastener coupled to the pin bottom to mechanically and electrically connect a lower component to the lower power interface. The base metal core is configured to electrically connect the upper component and the lower component through the base metal core.

Abstract: A power connector includes first and second power terminals having first and second contact stacks and first and second plates for termination to corresponding power element. The contact stacks have contacts separate and discrete from each other and from the plate. Each contact has a base and a mating beam. The bases are aligned and mechanically and electrically coupled to the plate. A housing has an end wall and a fastener that mechanically and electrically couples the bases to the plate. The power terminals are arranged such that the first and second mating beams oppose each other across a mating slot that receives a bus bar with the first mating beams mechanically and electrically engaging a first bus rail at a first side of the bus bar and the second mating beams mechanically and electrically engaging a second bus rail at a second side of the bus bar.

Abstract: A power connector assembly includes a power card edge connector and a bladed power connector. The power card edge connector includes a housing mounted to a first circuit board and having a card slot with power contacts surface mounted to the first circuit board. The bladed power connector includes a dielectric frame extending between a first end configured to face a second circuit board and a second end received in the card slot. The bladed power connector includes a first blade at a first side of the dielectric frame and a second blade at a second side of the dielectric frame. The blades include mating edges and a terminating ends opposite the mating edges. The terminating ends includes press-fit pins configured to be press-fit into the second circuit board.

Abstract: A power socket includes a power socket body extending between a first end and a second end and having a tube being tubular shaped along at least a portion of the power socket body. The power socket includes a power pin termination at the first end and a cable termination at the second end. The power pin termination includes a socket configured to receive a mating end of a power pin and a spring band contact received in the socket having a plurality of mating interfaces. A first edge of the power socket body is rolled inward to form a retaining lip to retain the spring band contact in the socket. The cable termination includes a deformation terminated to an end of a cable conductor of a cable to electrically connect the power socket to the cable. The deformation transforms the tube from a tubular to a deformed shape.

Abstract: An electrical connector includes a housing and a plurality of electrical conductors held within the housing. The housing includes a mating shroud protruding forward from a front wall of the housing and defining a port that receives a mating circuit card therein. Each of the electrical conductors includes a mating contact disposed within the mating shroud and a mounting contact that projects beyond a bottom end of the housing to electrically connect to a circuit board. The mounting contacts are located within a termination area of the electrical connector.

Abstract: A mezzanine power pin includes a dual layer pin body extending between a pin top having an upper power interface and a pin bottom having a lower power interface. The dual layer pin body has a base metal core and an outer metal oxide layer combined with the base metal core defining an outermost layer of the dual layer pin body. The mezzanine power pin includes an upper fastener coupled to the pin top to mechanically and electrically connect an upper component to the upper power interface. The mezzanine power pin includes a lower fastener coupled to the pin bottom to mechanically and electrically connect a lower component to the lower power interface. The base metal core is configured to electrically connect the upper component and the lower component through the base metal core.

Abstract: A power socket includes a power socket body extending between a first end and a second end and having a tube being tubular shaped along at least a portion of the power socket body. The power socket includes a power pin termination at the first end and a cable termination at the second end. The power pin termination includes a socket configured to receive a mating end of a power pin and a spring band contact received in the socket having a plurality of mating interfaces. A first edge of the power socket body is rolled inward to form a retaining lip to retain the spring band contact in the socket. The cable termination includes a deformation terminated to an end of a cable conductor of a cable to electrically connect the power socket to the cable. The deformation transforms the tube from a tubular to a deformed shape.