Abstract: A method and system for moistening and sealing an envelope in a high speed mail processing machine including steps and components for heating a liquid to moisten the glue on the envelope flaps to more quickly soften the glue and provide an improved seal.

Abstract: An apparatus and method for changing the orientation, height and direction of envelopes conveyed in an inserter system. The invention reorienting horizontally transported envelopes to a vertical position. The envelopes then being transported around a turning arrangement comprised of a length of driven belt urged against a large diameter idler wheel. A turning guide serves to aid the envelopes through the turning arrangement. A ramp module comprised of nips having toroidal outer circumferences elevate the vertical envelopes. The envelopes finally are turned 180 degrees to be sorted into sorting bins. The overall arrangement of the invention results in an output sub-system of an inserter system with a shortened footprint and ergonomically desirable layout. Also, features of the invention provide that envelopes avoid damage and jamming and that recently closed envelope flaps do not inadvertently open.

Abstract: A buckle chute having a deflector disposed in front thereof to allow a sheet of document to enter the buckle chute channel or to deflect the sheet away from the channel. The deflector is pivotally linked to two actuator arms on the left and right sides of the buckle chute. Each actuator arm is pivotally linked to a bell crank, which is also pivotally linked to a linking member. The linking members are further connected to a lever such that they can be moved in opposite directions from left to right or from right to left so as to cause the bell cranks to rotate in opposite directions. As such, the actuator arms are simultaneously moved toward or away from the front side to control the deflector position.

Abstract: A buckle chute having a deflector disposed in front thereof to allow a sheet of document to enter the buckle chute channel or to deflect the sheet away from the channel. The deflector is pivotally linked to two actuator arms on the left and right sides of the buckle chute. Each actuator arm is pivotally linked to a bell crank, which is also pivotally linked to a linking member. The linking members are further connected to a lever such that they can be moved in opposite directions from left to right or from right to left so as to cause the bell cranks to rotate in opposite directions. As such, the actuator arms are simultaneously moved toward or away from the front side to control the deflector position.

Abstract: A buckle chute having a stop to cause a sheet of document entering the buckle chute to buckle for making a folded edge. The ends of stop are threadably engaged with two lead screws, which are mechanically linked together by a chain, so that the lead screws can be simultaneously turned in order to adjust the position of both ends of the stop. Each end of the stops has a split nut with grooves for engaging with the threads of the lead screws. The split nut can be disengaged from the threads so that the position of one or both ends of the stop can be adjusted.

Abstract: A method and system for moistening and sealing an envelope in a high speed mail processing machine including steps and components for heating a liquid to moisten the glue on the envelope flaps to more quickly soften the glue and provide an improved seal.

Abstract: By employing a product dispensing head assembly securely mounted to a storage container, within which desired flowable material is retained, with the head assembly being movable into a plurality of alternate positions, the controlled, measured, dispensing and delivery of any desired flowable product is attained. In the preferred embodiment, the product dispensing head assembly incorporates automatic locking means which are automatically engaged when the product dispensing head assembly is in the closed position. Furthermore, a special dispensing coupling is preferably employed to effectively disengage the locking means, thereby providing assurance that no individual can obtain unauthorized access to the flowable material stored within the closed and sealed container.

Abstract: A rotatable insertion horn for opening an envelope prior to insertion of documents into the envelope. The insertion horn includes a planar bottom plate having an upstream end, a downstream end and first and second side portions. A side wall is provided that extends upward from the first side portion of the planar bottom plate. The side wall has a downstream end adjacent to the downstream end of the planar bottom plate and an upstream end adjacent to the upstream end of the planar bottom plate wherein a portion of the planar bottom plate extends downstream from the downstream end of the side wall. A top planar plate is provided that extends from the top of the side wall and towards the second side of the bottom plate wherein the top plate is superposed and substantially parallel to the bottom plate.

Abstract: By employing a product dispensing head assembly securely mounted to a storage container, within which desired flowable material is retained, with the head assembly being movable into a plurality of alternate positions, the controlled, measured, dispensing and delivery of any desired flowable product is attained. In the preferred embodiment, the product dispensing head assembly incorporates automatic locking means which are automatically engaged when the product dispensing head assembly is in the closed position. Furthermore, a special dispensing coupling is preferably employed to effectively disengage the locking means, thereby providing assurance that no individual can obtain unauthorized access to the flowable material stored within the closed and sealed container.

Abstract: A backstop member for use in an insertion station operative to insert an enclosure collation into an open end of an envelope. The insertion station having a deck with a transport mechanism for conveying an envelope, an opening mechanism for opening an envelope and a backstop member mounted below the deck for stopping the envelope in the insertion station preparatory to insertion of the enclosure collation. The backstop member includes an elongate stopping portion having a substantially planar surface configured to abut against and prevent travel of an envelope in the insertion station being driven by the transport mechanism when the elongate stopping portion is caused to extend above the deck. The backstop member also provides a cam portion having an ellipsoid configuration dimensioned to cause a portion of the envelope being driven by the deck transport mechanism to travel over the ellipsoid configuration and away from the deck in the insertion station when the cam portion is caused to extend above the deck.

Abstract: An insertion station for inserting enclosure collations into an envelope, the insertion station including a deck and at least two transport belts having a top surface disposed atop the top surface of the deck for conveying an envelope along a direction of travel. A plurality of vacuum ports are arranged between the at least two transport belts wherein vacuum is continuously present at each vacuum port. An elongate rib member is provided upstanding from the deck and extending between the at least two transport belts and adjacent the plurality of vacuum ports, the rib member being configured to support a portion of the envelope that is disposed between the at least two transport belts.

Abstract: A separating and feeding machine is disclosed for removing a succession of bound booklets or the like from a supply hopper adapted to hold a stack of the booklets for feeding them to a subsequent apparatus for further processing. The separating and feeding machine includes a reciprocating vacuum feed plate disposed in the bottom of the hopper for advancing the bottom booklet through a discharge opening to a take away feed mechanism, and includes first and second stage separating mechanism which initially maintains at least the bottom two booklets in the hopper in shingled relationship to expose a marginal portion thereof adjacent the bound edge so that a pressing member can maintain a normal force on the exposed marginal portion of the bottom booklet to prevent it from wrinkling and becoming jammed in the discharge opening while the vacuum feed plate is moving it toward the discharge opening.

Abstract: An inserter comprising feeding a sheet in a path of travel, a first module for suspending feeding of the sheet, a folder module located downstream from the first module, a second module located downstream from the folder module, a conveyor module located downstream from the folder module and upstream from the second module and a microcontroller. The second module for detecting a jam. The conveyor module for conveying the sheet and for sensing the presence of the sheet. The microcontroller in operative communication with the first module, the folder module, the conveyor module and the second module.

Abstract: A method of collating unfolded sheets of paper into a collation and combining the collation with a folded sheet of paper. The method comprises: feeding a plurality of unfolded sheets of paper seriatim along a feed path from an upstream position to a downstream position; conveying the unfolded sheets seriatim around a drum to cause the unfolded sheets to be conveyed to an upstream position; stopping the unfolded sheets seriatim in a pocket having a back panel and a top panel, the back panel stopping the unfolded sheets from being conveyed further upstream and forming a collation of the unfolded sheets; feeding a folded document having a leading folded edge from an upstream to a downstream position across the top panel on top of the collation of unfolded sheets, thereby forming a single stack of documents; and conveying the single stack of documents to a downstream location.

Abstract: Apparatus for receiving sheets fed in a first direction and guiding and controlling the sheets through a right angle turn includes at least one right angle turn over module which includes a lower plate with an input belt assembly for receiving the first documents conveyed thereto in a first direction; an upper plate including a 45.degree. turn over section cantilevered above the lower plate, and a turning guide positioned adjacent to the turn over section. The upper plate includes a plurality of output rollers rotatably mounted in the top of the upper plate and oriented for moving sheets at a right angle direction to the first direction. The turning guide includes an upwardly curved edge that extends a fixed distance from the turn over section for guiding sheets around the turn over section. An output belt assembly is suspended above the upper plate for conveying sheets in a second direction that is orthogonal to the first direction.

Abstract: Apparatus for inserting sheet materials into an envelope. The apparatus includes: a deck for supporting an envelope and sheet material to be inserted into the envelope, the deck having an upstream and a downstream end; an inserting station located at the downstream end of the deck; a retractable stop extending through the deck at the inserting station; an upstream and a downstream pulley located substantially below the deck at the inserting station, the upstream pulley located upstream of the stop and the downstream pulley located downstream of the stop; a belt trained over the upstream and downstream pulleys for continuously urging the envelope against the stop; a device to continuously drive the belt; a device for feeding envelopes onto the deck against the stop; and a device for inserting the sheet material into the envelope when the envelope is resting against the stop.

Abstract: A conveyor apparatus for use in a sheet handling apparatus including an upstream module having an output end and a downstream module having an input end where the upstream module output end is capable of discharging the sheet from a plurality of output positions. The conveyor apparatus feeds the sheet in a path of travel from the upstream module output end to the downstream module input end. The conveyor module comprising: a frame, a carriage having an input end adjacent the upstream module output end and an output end adjacent the downstream module input end, the carriage output end pivotally mounted to the frame so that the carriage input end is selectively rotatable to receive the sheet from a predetermined output position of the upstream module, and the carriage including conveyor means for feeding the sheet from the upstream module output end to the downstream module input end.

Abstract: Apparatus for receiving multiple first documents cut from a single sheet that are being fed side by side in a first direction and individually guiding and controlling the first documents through a right angle turn includes a plurality of right angle turn over modules. Each of such modules includes a lower plate having input structure at one end for receiving the first documents conveyed thereto in a first direction and an upper plate mounted a fixed distance above the lower plate. The upper plate includes a turn over section adjacent to a downstream end of the input structure and angled at 45.degree. to the first direction. The upper plate also includes a plurality of output rollers rotatably mounted in the top of the upper plate and oriented for moving the first documents at a direction orthogonal to the first direction.

Abstract: Apparatus for transporting documents from two directions includes first direction transporting structure for transporting first documents seriatim over the deck in a first direction, and second direction transporting structure adjacent a downstream end of the first direction transporting structure for seizing control of the first documents and transporting the first documents over the deck in a second direction. The second direction is approximately at a 45.degree. angle to the first direction. A third direction transporting structure is downstream from the second direction transporting structure for transporting the first documents in the third direction as the first documents are released from the control of the second direction transporting structure. The third direction is orthogonal to the first direction. An in-line transport is located upstream from the third direction transporting structure and adjacent a downstream end of the second direction transporting structure.

Abstract: Apparatus for transporting documents through a right angle transfer includes a deck, first transporting structure for transporting documents over the deck in a first direction, and second transporting structure for seizing control of the documents from the first transporting structure and transporting the documents over the deck in a second direction that is at a 45.degree. angle to the first direction. As the documents are released from the control of the second transporting structure, third transporting structure transports the documents in a third direction that is orthogonal to the first direction,. A guide strap extending in the second direction between the second transporting structure and the third transporting structure prevents the transported documents from skewing or lifting away from the deck. The second transporting structure includes a plurality of idler transfer rollers biased against a corresponding plurality of driven transfer rollers.