Patents by Inventor David R. Hennessy

David R. Hennessy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11795862
    Abstract: A transmission system includes planetary gearing with a ring gear, a plurality of planet gears, a carrier, and a sun gear, a forward clutch operatively connected between the ring gear and carrier, a reverse brake operatively connected between the carrier and a rotationally fixed location, and a control subsystem to switch the transmission system between forward and reverse operational modes in the which the ring gear and the sun gear rotate in the same or opposite rotational directions, respectively. A control subsystem actuation stroke can actuate both the forward clutch and the reverse brake based on a common control signal.
    Type: Grant
    Filed: June 9, 2020
    Date of Patent: October 24, 2023
    Assignee: HORTON, INC.
    Inventors: David R. Hennessy, Thomas Schmidt
  • Patent number: 11459933
    Abstract: A clutch assembly includes a journal bracket having a center shaft, a drive feature rotatably supported on the center shaft of the journal bracket and configured to accept a torque input to the clutch assembly, a clutch pack that is controllable to selectively transmit torque between an input and an output, a housing attached to the clutch pack that includes a stub shaft, a removable connection engaged between the drive feature and the stub shaft such that torque is transmittable through the removable connection during operation of the clutch assembly, and one or more perpendicular engagement features on the stub shaft configured to accept a tool to engage and disengage the removable connection. At least one of the perpendicular engagement features is exposed to line-of-sight access from a location substantially perpendicular to an axis of rotation of the clutch pack.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: October 4, 2022
    Assignee: HORTON, INC.
    Inventors: Benjamin Larson, David R. Hennessy, Mathew Stahl, Kristen Spurlock
  • Patent number: 11441621
    Abstract: A viscous clutch includes an input member rotatable about an axis of rotation, an output member selectively rotatable about the axis of rotation, a working chamber bounded by the input member and the output member, a reservoir, a release bore that fluidically connects the reservoir to the working chamber, a leading wiper that extends into the working chamber, a leading pump bore positioned adjacent to the leading wiper that fluidically connects the working chamber to the reservoir, a trailing wiper that extends into the working chamber, and a trailing pump bore positioned adjacent to the trailing wiper and downstream of the leading pump bore that fluidically connects the working chamber to the reservoir. The trailing wiper has a width that is greater than a width of the leading wiper.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: September 13, 2022
    Assignee: HORTON, INC.
    Inventor: David R. Hennessy
  • Publication number: 20220268198
    Abstract: A transmission system includes planetary gearing with a ring gear, a plurality of planet gears, a carrier, and a sun gear, a forward clutch operatively connected between the ring gear and carrier, a reverse brake operatively connected between the carrier and a rotationally fixed location, and a control subsystem to switch the transmission system between forward and reverse operational modes in the which the ring gear and the sun gear rotate in the same or opposite rotational directions, respectively. A control subsystem actuation stroke can actuate both the forward clutch and the reverse brake based on a common control signal.
    Type: Application
    Filed: June 9, 2020
    Publication date: August 25, 2022
    Inventors: David R. Hennessy, Thomas Schmidt
  • Patent number: 11333207
    Abstract: A viscous clutch includes a housing, an input device rotationally fixed to the housing, a rotor, a working chamber, a reservoir, a valve, and a quick disconnect bushing. The housing has a base, a cover, and a housing hub connected in in a rotationally fixed configuration. The input device is a pulley, a sprocket, and/or a gear. The rotor has a rotor disk and a rotor hub connected in a rotationally fixed configuration, and a central opening extends entirely through the rotor hub. The reservoir is carried by the housing and overlaps the input device in an axial direction. The quick disconnect bushing is removably secured to the rotor hub at the central opening and permits a rotationally fixed engagement between the rotor and an item driven by the clutch, such as an output shaft.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: May 17, 2022
    Assignee: HORTON, INC.
    Inventor: David R. Hennessy
  • Publication number: 20220099015
    Abstract: A clutch assembly includes a journal bracket having a center shaft, a drive feature rotatably supported on the center shaft of the journal bracket and configured to accept a torque input to the clutch assembly, a clutch pack that is controllable to selectively transmit torque between an input and an output, a housing attached to the clutch pack that includes a stub shaft, a removable connection engaged between the drive feature and the stub shaft such that torque is transmittable through the removable connection during operation of the clutch assembly, and one or more perpendicular engagement features on the stub shaft configured to accept a tool to engage and disengage the removable connection. At least one of the perpendicular engagement features is exposed to line-of-sight access from a location substantially perpendicular to an axis of rotation of the clutch pack.
    Type: Application
    Filed: September 14, 2021
    Publication date: March 31, 2022
    Inventors: Benjamin Larson, David R. Hennessy, Mathew Stahl, Kristen Spurlock
  • Publication number: 20220074453
    Abstract: A viscous clutch includes an input member rotatable about an axis of rotation, an output member selectively rotatable about the axis of rotation, a working chamber bounded by the input member and the output member, a reservoir, a release bore that fluidically connects the reservoir to the working chamber, a leading wiper that extends into the working chamber, a leading pump bore positioned adjacent to the leading wiper that fluidically connects the working chamber to the reservoir, a trailing wiper that extends into the working chamber, and a trailing pump bore positioned adjacent to the trailing wiper and downstream of the leading pump bore that fluidically connects the working chamber to the reservoir. The trailing wiper has a width that is greater than a width of the leading wiper.
    Type: Application
    Filed: December 18, 2019
    Publication date: March 10, 2022
    Inventor: David R. Hennessy
  • Patent number: 11260739
    Abstract: A clutch assembly includes a clutch mechanism and an energy harvesting device. The clutch mechanism includes an input member, an output member, and an actuating mechanism to govern selective torque transmission from the input member to the output member. The actuating mechanism is powered by electrical current. The energy harvesting device is electrically connected to the actuating mechanism, and the energy harvesting device is configured to scavenge available energy to generate the electrical current that powers the actuating mechanism.
    Type: Grant
    Filed: May 2, 2019
    Date of Patent: March 1, 2022
    Assignee: HORTON, INC.
    Inventors: David R. Hennessy, Carter Brown, Gavin Dauwalter, Adam Gerenz, Patrick Swords, Gregory Stephen Mowry, Ali Abdullah Alsagoor, Brian Nguyen, Alexander John Zaic, Joseph Peter Zinke
  • Publication number: 20210301884
    Abstract: A viscous clutch includes a housing, an input device rotationally fixed to the housing, a rotor, a working chamber, a reservoir, a valve, and a quick disconnect bushing. The housing has a base, a cover, and a housing hub connected in in a rotationally fixed configuration. The input device is a pulley, a sprocket, and/or a gear. The rotor has a rotor disk and a rotor hub connected in a rotationally fixed configuration, and a central opening extends entirely through the rotor hub. The reservoir is carried by the housing and overlaps the input device in an axial direction. The quick disconnect bushing is removably secured to the rotor hub at the central opening and permits a rotationally fixed engagement between the rotor and an item driven by the clutch, such as an output shaft.
    Type: Application
    Filed: March 26, 2019
    Publication date: September 30, 2021
    Inventor: David R. Hennessy
  • Publication number: 20210138888
    Abstract: A clutch assembly includes a clutch mechanism and an energy harvesting device. The clutch mechanism includes an input member, an output member, and an actuating mechanism to govern selective torque transmission from the input member to the output member. The actuating mechanism is powered by electrical current. The energy harvesting device is electrically connected to the actuating mechanism, and the energy harvesting device is configured to scavenge available energy to generate the electrical current that powers the actuating mechanism.
    Type: Application
    Filed: May 2, 2019
    Publication date: May 13, 2021
    Inventors: David R. Hennessy, Carter Brown, Gavin Dauwalter, Adam Gerenz, Patrick Swords, Gregory Stephen Mowry, Ali Abdullah Alsagoor, Brian Nguyen, Alexander John Zaic, Joseph Peter Zinke
  • Patent number: 10941819
    Abstract: A viscous clutch includes a shaft, a rotor disk, a housing having a base, a working chamber, a reservoir fluidically connected to the working chamber, a valve, an electromagnetic coil, and a flux guide that passes through the housing. The rotor disk includes a conductive portion made of a magnetic flux conductive material that forms a hub of the rotor disk that contacts the shaft and another portion. The base includes a hub with an axially-extending ring, and an armature of the valve is located radially outward of the axially-extending ring. The electromagnetic coil is located at an opposite side of the rotor disk from the reservoir. A magnetic flux circuit extends from the electromagnetic coil to the flux guide, then to the armature of the valve, then to the conductive portion of the rotor disk, then to the shaft, and then back to the electromagnetic coil.
    Type: Grant
    Filed: December 11, 2018
    Date of Patent: March 9, 2021
    Assignee: Horton, Inc.
    Inventors: David R. Hennessy, Derek Savela
  • Patent number: 10612606
    Abstract: A viscous clutch includes an input member, an output member, a working chamber defined between the input member and the output member, a reservoir to hold a supply of a shear fluid, a valve that controls a flow of the shear fluid between the reservoir and the working chamber along a fluid circuit that fluidically connects the reservoir and the working chamber, a bearing, and an electromagnetic coil supported by the bearing. The electromagnetic coil includes a coil housing and a winding that forms multiple turns within an interior volume of the coil housing, wherein the coil housing has a stepped configuration to at least partially accommodate the bearing within a first step. Selective energization of the electromagnetic coil actuates the valve.
    Type: Grant
    Filed: May 10, 2017
    Date of Patent: April 7, 2020
    Assignee: HORTON, INC.
    Inventors: David R. Hennessy, Derek Savela
  • Patent number: 10612605
    Abstract: A viscous clutch includes an input member, an output member, a working chamber, a reservoir to hold a supply of a shear fluid, an outlet, a return bore, an accumulator, and a first wall having an arcuate segment. The reservoir is connected to the working chamber by a fluid circuit, along which the outlet passes the shear fluid from the reservoir to the working chamber and the return bore returns the shear fluid pumped out of the working chamber to the accumulator. The accumulator is arranged in series with the reservoir in the fluid circuit. The first wall is positioned within the reservoir to separate a first portion from a second portion.
    Type: Grant
    Filed: December 2, 2016
    Date of Patent: April 7, 2020
    Assignee: Horton, Inc.
    Inventors: David R. Hennessy, Michael Stevens
  • Patent number: 10578172
    Abstract: A viscous clutch includes an input member, an output member, a working chamber, a reservoir to hold a supply of a shear fluid, an outlet, a return bore, an accumulator, and a first wall having an arcuate segment. The reservoir is connected to the working chamber by a fluid circuit, along which the outlet passes the shear fluid from the reservoir to the working chamber and the return bore returns the shear fluid pumped out of the working chamber to the accumulator. The accumulator is arranged in series with the reservoir in the fluid circuit. The first wall is positioned within the reservoir to separate a first portion from a second portion.
    Type: Grant
    Filed: May 31, 2018
    Date of Patent: March 3, 2020
    Assignee: HORTON, INC.
    Inventors: David R. Hennessy, Michael Stevens
  • Patent number: 10557508
    Abstract: A viscous clutch includes an input member, an output member, a working chamber defined between the input member and the output member, a reservoir to hold a supply of a shear fluid fluidically connected to the working chamber by a fluid circuit, a valve that is electromagnetically actuatable to selectively control a flow of the shear fluid along the fluid circuit, a control coil assembly, and a securing mechanism. The control coil assembly includes a modular center hub removably attached to the input member, an electromagnetic coil and a coil bearing rotatably supporting the electromagnetic coil on the modular center hub. The securing mechanism is removably attached to the input member radially inward of the working chamber and the reservoir, and includes a radially outwardly extending flange.
    Type: Grant
    Filed: September 1, 2017
    Date of Patent: February 11, 2020
    Assignee: Horton, Inc.
    Inventor: David R. Hennessy
  • Patent number: 10539157
    Abstract: A fan blade (134) includes a working region (148) having a leading edge (138) and a pressure side (136). A plurality of flow modification features (150-1 to 150-4) are positioned at the working region, including first and second flow modification features (150-1, 150-2, 150-3) each having a wedge shape with a pointed end (152) and a wider end (154), and located on the pressure side. A length of the first flow modification feature is less than a chord length of the fan blade, and the pointed end of the first flow modification feature is spaced from the leading edge. A length of the second flow modification feature is less than the chord length of the fan blade, and the pointed end of the second flow modification feature is spaced from the leading edge. The first and second flow modification features are spaced from each other to define a channel (156) therebetween.
    Type: Grant
    Filed: April 7, 2016
    Date of Patent: January 21, 2020
    Assignee: Horton, Inc.
    Inventors: Hugh Schilling, David R. Hennessy, Kevin Cahill
  • Publication number: 20190219108
    Abstract: A viscous clutch includes an input member, an output member, a working chamber defined between the input member and the output member, a reservoir to hold a supply of a shear fluid fluidically connected to the working chamber by a fluid circuit, a valve that is electromagnetically actuatable to selectively control a flow of the shear fluid along the fluid circuit, a control coil assembly, and a securing mechanism. The control coil assembly includes a modular center hub removably attached to the input member, an electromagnetic coil and a coil bearing rotatably supporting the electromagnetic coil on the modular center hub. The securing mechanism is removably attached to the input member radially inward of the working chamber and the reservoir, and includes a radially outwardly extending flange.
    Type: Application
    Filed: September 1, 2017
    Publication date: July 18, 2019
    Inventor: David R. Hennessy
  • Publication number: 20190178310
    Abstract: A viscous clutch (20) includes an input member (26), an output member (24), a working chamber (30) defined between the input member and the output member, a reservoir (28) to hold a supply of a shear fluid, a valve (32) that controls a flow of the shear fluid between the reservoir and the working chamber along a fluid circuit that fluidically connects the reservoir and the working chamber, a bearing (48), and an electromagnetic coil (34) supported by the bearing. The electromagnetic coil includes a coil housing (34-1) and a winding (34-2) that forms multiple turns within an interior volume (34-3) of the coil housing, wherein the coil housing has a stepped configuration to at least partially accommodate the bearing within a first step (34-4). Selective energization of the electromagnetic coil actuates the valve.
    Type: Application
    Filed: May 10, 2017
    Publication date: June 13, 2019
    Inventors: David R. Hennessy, Derek Savela
  • Publication number: 20190107158
    Abstract: A viscous clutch includes a shaft, a rotor disk, a housing having a base, a working chamber, a reservoir fluidically connected to the working chamber, a valve, an electromagnetic coil, and a flux guide that passes through the housing. The rotor disk includes a conductive portion made of a magnetic flux conductive material that forms a hub of the rotor disk that contacts the shaft and another portion. The base includes a hub with an axially-extending ring, and an armature of the valve is located radially outward of the axially-extending ring. The electromagnetic coil is located at an opposite side of the rotor disk from the reservoir. A magnetic flux circuit extends from the electromagnetic coil to the flux guide, then to the armature of the valve, then to the conductive portion of the rotor disk, then to the shaft, and then back to the electromagnetic coil.
    Type: Application
    Filed: December 11, 2018
    Publication date: April 11, 2019
    Inventors: David R. Hennessy, Derek Savela
  • Publication number: 20180355925
    Abstract: A viscous clutch includes an input member, an output member, a working chamber, a reservoir to hold a supply of a shear fluid, an outlet, a return bore, an accumulator, and a first wall having an arcuate segment. The reservoir is connected to the working chamber by a fluid circuit, along which the outlet passes the shear fluid from the reservoir to the working chamber and the return bore returns the shear fluid pumped out of the working chamber to the accumulator. The accumulator is arranged in series with the reservoir in the fluid circuit. The first wall is positioned within the reservoir to separate a first portion from a second portion.
    Type: Application
    Filed: December 2, 2016
    Publication date: December 13, 2018
    Inventors: David R. Hennessy, Michael Stevens