Abstract: A rotary machine has a stationary component with circumferential grooves and a rotatable component, as well as annular packing or sealing ring segments movable toward and away from the rotating component. To prevent circumferential displacement of the lower side packing ring segments by gravity forces and enable the lowermost segment in the lower housing to be moved radially inwardly, the side segments of the lower housing are supported adjacent the casing midline in a manner preventing downward movement and enabling horizontal movement. In an exemplary embodiment, the lower side packing ring segment is elongated so as to extend above the horizontal joint of the housing and a key bar extends from a key bar groove in the housing to engage a corresponding groove in the segment. The key bar may be disposed to define a seal key for the horizontal joint.

Abstract: A rotary machine has a stationary component with circumferential grooves and a rotatable component, as well as annular packing or sealing ring segments movable toward and away from the rotating component. To prevent circumferential displacement of the lower side packing ring segments by gravity forces and enable the lowermost segment in the lower housing to be moved radially inwardly, the side segments of the lower housing are supported adjacent the casing midline in a manner preventing downward movement and enabling horizontal movement. In an exemplary embodiment, the lower side packing ring segment is elongated so as to extend above the horizontal joint of the housing and a key bar extends from a key bar groove in the housing to engage a corresponding groove in the segment. The key bar may be disposed to define a seal key for the horizontal joint.

Abstract: A balance weight has first and second margins at right angles to one another with the second margin larger than the first margin. A balance weight groove in a rotor has outer and inner wall portions, with the outer wall portions spaced a distance less than the spacing between the inner wall portions. The balance weight has a central threaded opening receiving a screw and a driving slot in the upper face of the weight. An insertion tool is threaded to the balance weight to insert the balance weight through a turbomachinery access opening into the groove. The tool is rotated to locate the second margins below the outer wall portions of the groove. By inserting a driving tool through the insertion tool, the screw is rotated to lock the balance weight to the rotor and in the groove. Upon removal of the insertion and driving tools, a staking tool is inserted through turbine access opening to stake the balance weight and rotor and the screw and balance weight.

Abstract: A brush seal is comprised of arcuate seal segments having ends cut in a radial direction with bristles “canted” at an approximate 45° angle relative to radii of the segments, leaving triangular regions adjacent one end of each segment devoid of bristles at the segment interfaces. The brush seals are retrofit into conventional labyrinth seals with the backing plate for the bristles comprising a labyrinth tooth profile extending fully 360° about the seal, including those areas where bristles are not present. The sealing capacity is not substantially degraded, while affording significant sealing improvements over conventional labyrinth seals. Additionally, when retrofit into labyrinth seals with radial movement, the individual labyrinth seal segments are free to move radially independently of one another during transients.

Abstract: A diaphragm has an annular groove formed of deep and shallow grooves with the deep groove opening into the shallow groove. A combination spill strip/brush seal is disposed in the groove. The brush seal comprises a pair of flexible bars secured to the proximal ends of the brush bristles by welding and is received in the shallow groove and a recess in an axial face of the spill strip. The spill strip has base portions extending into the deep groove. The combination spill strip/brush seal is secured in the annular groove by peening material of the diaphragm into the spill strip/brush seal combination. The brush seal may be used with different diameters of spill strips and diaphragm grooves.

Abstract: A diaphragm has an annular groove formed of deep and shallow grooves with the deep groove opening into the shallow groove. A combination spill strip/brush seal is disposed in the groove. The brush seal comprises a pair of flexible bars secured to the proximal ends of the brush bristles by welding and is received in the shallow groove and a recess in an axial face of the spill strip. The spill strip has base portions extending into the deep groove. The combination spill strip/brush seal is secured in the annular groove by peening material of the diaphragm into the spill strip/brush seal combination. The brush seal may be used with different diameters of spill strips and diaphragm grooves.

Abstract: A seal arrangement for a rotary machine, such as a turbine, includes a main seal segment such as a labyrinth seal segment, a brush seal segment disposed in a slot in the main seal segment and having a layer of bristles secured between upstream and downstream plates of the brush seal segment, and at least one passage radially formed through the main seal segment to communicate a balancing pressure from a pressure source located exteriorly of an outer periphery of the main seal segment to a cavity defined in the downstream plate of the brush seal segment at a downstream side of the layer of bristles of the brush seal segment.

Abstract: A balance weight has first and second margins at right angles to one another with the second margin larger than the first margin. A balance weight groove in a rotor has outer and inner wall portions, with the outer wall portions spaced a distance less than the spacing between the inner wall portions. The balance weight has a central threaded opening receiving a screw and a driving slot in the upper face of the weight. An insertion tool is threaded to the balance weight to insert the balance weight through a turbomachinery access opening into the groove. The tool is rotated to locate the second margins below the outer wall portions of the groove. By inserting a driving tool through the insertion tool, the screw is rotated to lock the balance weight to the rotor and in the groove. Upon removal of the insertion and driving tools, a staking tool is inserted through turbine access opening to stake the balance weight and rotor and the screw and balance weight.

Abstract: A balance weight has first and second margins at right angles to one another with the second margin larger than the first margin. A balance weight groove in a rotor has outer and inner wall portions, with the outer wall portions spaced a distance less than the spacing between the inner wall portions. The balance weight has a central threaded opening receiving a screw and a driving slot in the upper face of the weight. An insertion tool is threaded to the balance weight to insert the balance weight through a turbomachinery access opening into the groove. The tool is rotated to locate the second margins below the outer wall portions of the groove. By inserting a driving tool through the insertion tool, the screw is rotated to lock the balance weight to the rotor and in the groove. Upon removal of the insertion and driving tools, a staking tool is inserted through turbine access opening to stake the balance weight and rotor and the screw and balance weight.

Abstract: A brush seal is comprised of arcuate seal segments having ends cut in a radial direction with bristles “canted” at an approximate 45° angle relative to radii of the segments, leaving triangular regions adjacent one end of each segment devoid of bristles at the segment interfaces. The brush seals are retrofit into conventional labyrinth seals with the backing plate for the bristles comprising a labyrinth tooth profile extending fully 360° about the seal, including those areas where bristles are not present. The sealing capacity is not substantially degraded, while affording significant sealing improvements over conventional labyrinth seals. Additionally, when retrofit into labyrinth seals with radial movement, the individual labyrinth seal segments are free to move radially independently of one another during transients.

Abstract: A brush seal is comprised of arcuate seal segments having ends cut in a radial direction with bristles “canted” at an approximate 45° angle relative to radii of the segments, leaving triangular regions adjacent one end of each segment devoid of bristles at the segment interfaces. The brush seals are retrofit into conventional labyrinth seals with the backing plate for the bristles comprising a labyrinth tooth profile extending fully 360° about the seal, including those areas where bristles are not present. The sealing capacity is not substantially degraded, while affording significant sealing improvements over conventional labyrinth seals. Additionally, when retrofit into labyrinth seals with radial movement, the individual labyrinth seal segments are free to move radially independently of one another during transients.

Abstract: Brush seals are retrofitted into existing turbine labyrinth seal rings to create a fail-safe seal design at locations wherever labyrinth seals are currently used, including interstage shaft seals, rotor end seals, bucket (or blade) tip seals and spill strips. Brush seals, per se, when used in place of labyrinth seals, can result in considerable span reductions of steam turbines, or machines with more turbine stages for a given span. Application to end packings results in the potential elimination of gland sealing/exhauster systems. Brush seal life can be improved by retrofitting brush segments to labyrinth seal segments that are either spring-backed, or use pressure loads to obtain design clearances only after steady state operating conditions are achieved. The brush seals are provided with backing plates shaped like labyrinth teeth, resulting in a fail-safe design.

Abstract: A brush seal segment useful, when circumferentially arrayed with other such segments, to seal the gap between a rotor and a surrounding casing of a rotary machine such as a steam turbine. An annular backing plate has a rim radially-inwardly bounding together upstream-facing and downstream-facing surfaces. Canted bristles abut the upstream-facing surface. The rim is designed to allow the bristles to recover from a rotor rub. In one design, the rim acts as a labyrinth-seal tooth and is shaped to deform, under a radial force, longitudinally away from the upstream-facing surface. In another design, the rim has a more-inwardly projecting second portion near a radially-aligned edge, and only this second portion acts as a labyrinth-seal tooth.

Abstract: A combined labyrinth/brush seal is provided in a seal between rotating and stationary components. The seal includes a plurality of arcuate sealing segments, each having one or more labyrinth teeth extending radially toward the surface of the rotating component. As original equipment or retrofit, a brush seal is provided among the labyrinth teeth in a slot formed in the sealing face of the seal segment. In one form, backing and/or forward plates for the brush seal have a tongue extending into an axially extending groove of the seal segments to prevent relative radial movement of the brush seal and seal ring segments. The end faces of the brush seal and seal ring segments may be bored and filled with weld material to prevent relative circumferential movement. Where a single radially extending slot is provided in the sealing ring segment, the brush seal may be stitch-welded to the seal ring segment along opposite sides of the brush seal.

Abstract: A combined labyrinth/brush seal is provided in a seal between rotating and stationary components. The seal includes a plurality of arcuate sealing segments, each having one or more labyrinth teeth extending radially toward the surface of the rotating component. As original equipment or retrofit, a brush seal is provided among the labyrinth teeth in a slot formed in the sealing face of the seal segment. In one form, backing and/or forward plates for the brush seal have a tongue extending into an axially extending groove of the seal segments to prevent relative radial movement of the brush seal and seal ring segments. The end faces of the brush seal and seal ring segments may be bored and filled with weld material to prevent relative circumferential movement. Where a single radially extending slot is provided in the sealing ring segment, the brush seal may be stitch-welded to the seal ring segment along opposite sides of the brush seal.

Abstract: In a turbine construction which includes a rotor having at least one radial step formed therein, and at least one packing ring assembly mounted in a stationary turbine component and axially spanning the radial step, a thrust balancing arrangement for the rotor which includes an axial passage in the stationary component extending from a high pressure side of the stationary component and in fluid communication with an area adjacent the radial step on the rotor. A removable restrictor in the passage permits adjustment of the step thrust.

Abstract: A hybrid seal segment and a rotary machine (such as a steam or gas turbine) containing such hybrid seal segment. The machine has a rotor, a stator casing, and the hybrid seal segment. The annular hybrid seal segment has a circumferentially-extending channel between axially-spaced-apart first and second labyrinth-seal segments which are attached to a radially-outwardly located mounting block which is circumferentially offset from the labyrinth-seal segments. A brush-seal segment is positioned in the channel.

Abstract: A rotary machine has a stationary component with circumferential grooves and a rotatable component, as well as annular sealing segments movable toward and away from the rotating component. To prevent circumferential displacement of the lower side annular segments by gravity forces and enable the lowermost segment in the lower housing to be moved radially inwardly, the side segments of the lower housing are supported adjacent the casing midline in a manner preventing downward movement and enabling radial inward and outward movement. Generally Z-shaped clips are disposed in the dovetail groove of the stationary component with the tab at the upper end of the clip engaging a stop on the stationary component and the radially inwardly directed tab on the lower end of the clip engaging in a recess of the segment. Consequently, the segment, upon radial inward movement, pivots the clip about an axis adjacent the casing midline, enabling radial inward and outward movement and preventing circumferential displacement.

Abstract: A brush seal is comprised of arcuate seal segments having ends cut in a radial direction with bristles "canted" at an approximate 45.degree. angle relative to radii of the segments, leaving triangular regions adjacent one end of each segment devoid of bristles at the segment interfaces. The brush seals are retrofit into conventional labyrinth seals with the backing plate for the bristles comprising a labyrinth tooth profile extending fully 360.degree. about the seal, including those areas where bristles are not present. The sealing capacity is not substantially degraded, while affording significant sealing improvements over conventional labyrinth seals. Additionally, when retrofit into labyrinth seals with radial movement, the individual labyrinth seal segments are free to move radially independently of one another during transients.

Abstract: A rotary machine has a stationary component with circumferential grooves and a rotatable component, as well as annular sealing segments movable toward and away from the rotating component. To prevent circumferential displacement of the lower side annular segments by gravity forces and enable the lowermost segment in the lower housing to be moved radially inwardly, the side segments of the lower housing are supported adjacent the casing midline in a manner preventing downward movement and enabling horizontal movement. Consequently, the gap between the lower ends of the side segments and the lower segment in the open position of the segments remains, enabling the lower segment to move radially inwardly upon closing the seals.