Abstract: Stationary diffusers, downhole centrifugal pumps, and methods of pressurizing a fluid may include vanes configured to direct fluid flow through fluid passageways, where at least some of the vanes include a bulge or protrusion extending axially beyond the fluid passageways into an open rotational volume of the diffuser in a direction toward an impeller.

Abstract: Stationary diffusers, downhole centrifugal pumps, and methods of pressurizing a fluid may include vanes configured to direct fluid flow through fluid passageways, where at least some of the vanes include a bulge or protrusion extending axially beyond the fluid passageways into an open rotational volume of the diffuser in a direction toward an impeller.

Abstract: The present disclosure relates to a downhole centrifugal pump system designed to include a diffuser configuration which optimally transfers fluid and builds head pressure at a dead zone between the diffuser and an adjacently upper impeller, the dead zone being defined as an open rotational area between the stationary diffuser and the adjacently upper impeller. The diffuser includes a first side for receiving fluid from a first impeller and a second side for transferring the fluid upwardly to the adjacently upper impeller. The diffuser also includes a plurality of vanes that direct fluid flow from the first side to the second side. Each vane of the diffuser includes an edge at the second side that includes a bulge between a proximal edge and a distal edge on the second side. The bulge advantageously extends upwardly toward the second impeller to reduce the dead zone relative to if the second edge extended linearly from the proximal edge to the distal edge.

Abstract: The present disclosure relates to a downhole centrifugal pump system designed to include a diffuser configuration which optimally transfers fluid and builds head pressure at a dead zone between the diffuser and an adjacently upper impeller, the dead zone being defined as an open rotational area between the stationary diffuser and the adjacently upper impeller. The diffuser includes a first side for receiving fluid from a first impeller and a second side for transferring the fluid upwardly to the adjacently upper impeller. The diffuser also includes a plurality of vanes that direct fluid flow from the first side to the second side. Each vane of the diffuser includes an edge at the second side that includes a bulge between a proximal edge and a distal edge on the second side. The bulge advantageously extends upwardly toward the second impeller to reduce the dead zone relative to if the second edge extended linearly from the proximal edge to the distal edge.

Abstract: A submersible pump assembly includes a centrifugal pump driven by a motor. The pump has a number of stages, each of the stages having a diffuser and an impeller. An upthrust washer is located between a diffuser upthrust surface and an impeller upthrust surface. Balance holes extend from an inlet on an upper side of the impeller to an outlet within one of the impeller passages. The upthrust washer overlies the inlets while the impeller is in the upthrust position. Slots are located at an interface between the upthrust washer and the impeller upthrust surface. Each of the slots registers with the inlet of one of the balance holes to allow fluid flow into the inlets of the balance holes while the impeller is in the upthrust position.

Abstract: A submersible pump assembly includes a centrifugal pump driven by a motor. The pump has a number of stages, each of the stages having a diffuser and an impeller. An upthrust washer is located between a diffuser upthrust surface and an impeller upthrust surface. Balance holes extend from an inlet on an upper side of the impeller to an outlet within one of the impeller passages. The upthrust washer overlies the inlets while the impeller is in the upthrust position. Slots are located at an interface between the upthrust washer and the impeller upthrust surface. Each of the slots registers with the inlet of one of the balance holes to allow fluid flow into the inlets of the balance holes while the impeller is in the upthrust position.