Patents by Inventor David S. Malone

David S. Malone has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12092115
    Abstract: A pump assembly and method is disclosed comprising, a pump including a pump housing having a fluid inlet and at least one fluid outlet extending from the pump housing. A magnetic body of a brushless DC motor is submerged in the fluid and drives an impeller that moves the fluid from the fluid inlet to the at least one fluid outlet. A valve rotatably mounted between the impeller and the at least one fluid outlet selectively directs the flow of fluid through the at least one fluid outlet.
    Type: Grant
    Filed: May 26, 2022
    Date of Patent: September 17, 2024
    Assignee: Cooper-Standard Automotive Inc.
    Inventor: David S. Malone
  • Patent number: 12085081
    Abstract: An assembly comprising a housing having a first and a second fluid inlet for directing fluid to a pump cavity. A valve switch located in the housing is arranged to selectively switch the flow of the fluid between the second fluid inlet and the pump cavity. A fluid outlet is fluidically connected to the pump cavity and an impeller contained in the pump cavity is arranged to be rotated on demand by an electrical motor that accelerates the fluid in the pump cavity out of the fluid outlet.
    Type: Grant
    Filed: September 23, 2023
    Date of Patent: September 10, 2024
    Assignee: Cooper-Standard Automotive Inc.
    Inventor: David S. Malone
  • Publication number: 20240271626
    Abstract: A pump assembly is disclosed comprising, a pump including a pump housing having a fluid inlet. At least one fluid outlet extends from the pump housing. An impeller driven by a motor is mounted in the pump housing arranged to move a fluid from the fluid inlet to the at least one fluid outlet. A valve rotatably mounted between the impeller and the at least one fluid outlet selectively controls the flow of fluid through the at least one fluid outlet.
    Type: Application
    Filed: April 23, 2024
    Publication date: August 15, 2024
    Applicant: Cooper-Standard AutoMotive Inc.
    Inventor: David S. Malone
  • Publication number: 20240254997
    Abstract: A multi-switch pump assembly is disclosed that facilitates switched flow and/or mixed flow from the pump assembly. The multi-switch pump assembly comprises a pump body, an electric motor, a rotating motor shaft, a first pump stage and impeller, and a second pump stage and impeller. The first pump stage includes a first inlet and first and second outlets disposed about the pump body. The second pump stage includes a second fluid inlet connected to a mix chamber. The mix chamber further connected to the second fluid outlet of the first pump stage. The second stage further includes a second and a third outlet disposed about the pump body. An actuator connected to a valve assembly is arranged to operate and place the valve assembly into at least a first, a second, a third and a fourth switched positions to direct fluid flow between the first and the second pump stages and the first, second, third and fourth fluid outlets.
    Type: Application
    Filed: April 9, 2024
    Publication date: August 1, 2024
    Applicant: Cooper-Standard AutoMotive Inc.
    Inventor: David S. Malone
  • Publication number: 20240227502
    Abstract: An apparatus and coolant pump for use in a thermal management system includes a pump housing having an inlet for receiving coolant from the thermal management system and at least first and second outlets extending from the pump housing for directing coolant to at least a first and a second coolant loop. An impeller coupled to an electrical pump motor drives the coolant from the inlet to the first or the second outlet. A valve mounted between the impeller and the first and second outlets selectively directs the flow of coolant through the first or the second outlet. A temperature sensor installed on the pump housing inlet measures the temperature of the coolant entering the coolant pump.
    Type: Application
    Filed: October 20, 2022
    Publication date: July 11, 2024
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone
  • Publication number: 20240223047
    Abstract: An apparatus and method for determining the position of a ring magnet fixed to a rotating device includes locating the ring magnet proximate to a sensor that is sensitive to magnetic polarities. The ring magnet includes a plurality of magnetic pole pairs of opposite magnetic polarities, having at least one pole pair larger than at least three other pole pairs. The sensor produces an output signal for each pole pair that represents a period when a pole pair is detected by the sensor as the ring magnet is rotated by the device. The output signals from the sensor are coupled to a digital circuit that differentiates the three smaller pole pairs from the at least one larger pole pair to determine the position of the ring magnet.
    Type: Application
    Filed: December 31, 2022
    Publication date: July 4, 2024
    Applicant: COOPER-STANDARD AUTOMOTIVE INC.
    Inventors: Gary O. Klinger, David S. Malone
  • Patent number: 11982279
    Abstract: A pump assembly is disclosed comprising, a pump including a pump housing having a fluid inlet. At least one fluid outlet extends from the pump housing. An impeller driven by a motor is mounted in the pump housing arranged to move a fluid from the fluid inlet to the at least one fluid outlet. A valve rotatably mounted between the impeller and the at least one fluid outlet selectively controls the flow of fluid through the at least one fluid outlet.
    Type: Grant
    Filed: January 27, 2022
    Date of Patent: May 14, 2024
    Assignee: Cooper-Standard Automotive Inc.
    Inventor: David S. Malone
  • Publication number: 20240131899
    Abstract: An apparatus and coolant pump for use in a thermal management system includes a pump housing having an inlet for receiving coolant from the thermal management system and at least first and second outlets extending from the pump housing for directing coolant to at least a first and a second coolant loop. An impeller coupled to an electrical pump motor drives the coolant from the inlet to the first or the second outlet. A valve mounted between the impeller and the first and second outlets selectively directs the flow of coolant through the first or the second outlet. A temperature sensor installed on the pump housing inlet measures the temperature of the coolant entering the coolant pump.
    Type: Application
    Filed: October 19, 2022
    Publication date: April 25, 2024
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone
  • Patent number: 11953018
    Abstract: A multi-switch pump assembly is disclosed that facilitates switched flow and/or mixed flow from the pump assembly. The multi-switch pump assembly comprises a pump body, an electric motor, a rotating motor shaft, a first pump stage and impeller, and a second pump stage and impeller. The first pump stage includes a first inlet and first and second outlets disposed about the pump body. The second pump stage includes a second fluid inlet connected to a mix chamber. The mix chamber further connected to the second fluid outlet of the first pump stage. The second stage further includes a second and a third outlet disposed about the pump body. An actuator connected to a valve assembly is arranged to operate and place the valve assembly into at least a first, a second, a third and a fourth switched positions to direct fluid flow between the first and the second pump stages and the first, second, third and fourth fluid outlets.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: April 9, 2024
    Assignee: Cooper-Standard Automotive Inc.
    Inventor: David S. Malone
  • Publication number: 20240096528
    Abstract: A rotary position sensor for measuring the position of a rotating shaft comprises an upper housing and a lower housing arranged to be attached to the upper housing. A barrel is rotationally mounted to the attached upper and lower housings and coupled to the shaft is arranged to be positionable within the attached upper and lower housings by the shaft. A potentiometer component is mounted to the barrel and to an electrical sub-assembly that measures the position of the barrel and in response generates a position signal.
    Type: Application
    Filed: September 19, 2022
    Publication date: March 21, 2024
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone
  • Publication number: 20240068481
    Abstract: An apparatus and process for distributing coolant fluid through first and second coolant loops comprising a pump having a first outlet port connected to the first coolant loop and a second outlet port connected to the second coolant loop and valve located in the pump housing switchable to direct coolant fluid to either the first or the second outlet port individually or to the first and second outlet ports concurrently. Coolant fluid is pumped by the pump at an unrestricted rate of flow is circulated through the first coolant loop at a rate of flow less than the unrestricted rate of flow when the valve connects the first outlet port to the first coolant loop and circulated through the second coolant loop at a rate of flow less than the unrestricted rate of flow when the valve connects the second outlet port to the second coolant loop.
    Type: Application
    Filed: August 24, 2022
    Publication date: February 29, 2024
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone
  • Patent number: 11852147
    Abstract: A pump assembly is disclosed comprising a pump body having a first pump stage housed in the pump body including a fluid inlet and a first and a second fluid outlet. A flow feed chamber is housed in the pump body in fluid communication with the second fluid outlet. A second pump stage housed in the pump body is in fluid communication with the flow feed chamber and includes at least one fluid outlet connected to the second pump stage. A valve assembly is operable into a first position to fluidically connect the fluid inlet through the first pump stage to the first fluid outlet. The valve assembly is further operable into a second position to fluidically connect the first pump stage to the second fluid outlet and the flow feed chamber and the flow feed chamber fluidically connected to the at least one fluid outlet through the second pump stage.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: December 26, 2023
    Assignee: Cooper-Standard Automotive Inc.
    Inventor: David S. Malone
  • Publication number: 20230407871
    Abstract: A pump assembly and method is disclosed comprising, a pump including a pump housing having a fluid inlet and at least one fluid outlet extending from the pump housing. A magnetic body of a brushless DC motor is submerged in the fluid and drives an impeller that moves the fluid from the fluid inlet to the at least one fluid outlet. A valve rotatably mounted between the impeller and the at least one fluid outlet selectively directs the flow of fluid through the at least one fluid outlet.
    Type: Application
    Filed: May 26, 2022
    Publication date: December 21, 2023
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone
  • Publication number: 20230406065
    Abstract: A process for cooling a heat generating component of a vehicle including pumping a coolant fluid from a pump having a first impeller and a second impeller, the pump switchable from a chilling mode, a heating mode, an isolated state, and a linked state; and while the pump is in the chilling mode and the isolated state, pumping the coolant fluid with the first impeller through a first loop of a heater module, and a cabin heat exchanger, and pumping the coolant fluid with the second impeller through a second loop of a component heat exchanger and a chiller module.
    Type: Application
    Filed: June 8, 2023
    Publication date: December 21, 2023
    Applicant: Cooper-Standard Automotive Inc.
    Inventor: David S. Malone
  • Publication number: 20230403832
    Abstract: A process and apparatus for cooling a heat generating component of a vehicle comprises pumping coolant from a first pump while a first pump is in a chiller mode in a first loop comprising a component heat exchanger and a chiller module. Coolant is pumped from the first pump while the first pump is in a recirculation mode in a second loop comprising a heater module, and a cabin heat exchanger or back to said component heat exchanger. A second pump pumps coolant in the second loop while the second pump is in an isolated mode and from the second pump from the second loop into the first loop while the second pump is in a linked mode.
    Type: Application
    Filed: June 8, 2023
    Publication date: December 14, 2023
    Applicant: Cooper-Standard Automotive Inc.
    Inventor: David S. Malone
  • Publication number: 20230400037
    Abstract: A pump assembly is disclosed comprising a pump including a pump housing having a fluid inlet conveying fluid to a pump cavity At least one fluid outlet extends from the pump housing. A plurality of fluid outlet ports extend from the pump housing. An impeller driven by a motor drives the fluid in the pump cavity. In a first embodiment, a valve member rotatably mounted between the impeller and the plurality of fluid outlet ports is arranged to selectively direct the flow of fluid from the pump cavity to one or more of the plurality of fluid outlet ports. In a second embodiment, the valve member includes a first and a second wall between a first and a second opening. The first and second openings are arranged to direct the flow of fluid from the pump cavity to at least two of the plurality of fluid outlet ports.
    Type: Application
    Filed: June 8, 2022
    Publication date: December 14, 2023
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone
  • Publication number: 20230403833
    Abstract: A process and apparatus for cooling a heat generating component of a vehicle comprises a first pump switchable between a normal demand mode and a high demand mode. Coolant is pumped from the first pump through a cooling loop between a heat dissipating device and the heat generating component at a normal demand flowrate in the normal demand mode. Switching the first pump to the high demand mode diverts the coolant to a second pump. The second pump pumping the coolant through the cooling loop at a high demand flowrate.
    Type: Application
    Filed: June 8, 2023
    Publication date: December 14, 2023
    Applicant: Cooper-Standard Automotive Inc.
    Inventor: David S. Malone
  • Publication number: 20230387835
    Abstract: An integrated apparatus and method is disclosed for controlling a fluid pump and a valve connected to a coolant loop. The fluid pump for circulating fluid through the coolant loop and the valve positionable between a first and a second position. A controller generates control signals that are transmitted to the fluid pump and to the valve for regulating the speed of the fluid pump and the flow of the fluid circulating through the coolant loop and to position the valve into either the first or the second position.
    Type: Application
    Filed: May 31, 2022
    Publication date: November 30, 2023
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone
  • Publication number: 20230313809
    Abstract: A multi-switch pump assembly is disclosed that facilitates switched flow and/or mixed flow from the pump assembly. The multi-switch pump assembly comprises a pump body, an electric motor, a rotating motor shaft, a first pump stage and impeller, and a second pump stage and impeller. The first pump stage includes a first inlet and first and second outlets disposed about the pump body. The second pump stage includes a second fluid inlet connected to a mix chamber. The mix chamber further connected to the second fluid outlet of the first pump stage. The second stage further includes a second and a third outlet disposed about the pump body. An actuator connected to a valve assembly is arranged to operate and place the valve assembly into at least a first, a second, a third and a fourth switched positions to direct fluid flow between the first and the second pump stages and the first, second, third and fourth fluid outlets.
    Type: Application
    Filed: April 4, 2022
    Publication date: October 5, 2023
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone
  • Publication number: 20230313800
    Abstract: A pump assembly is disclosed comprising a pump body having a first pump stage housed in the pump body including a fluid inlet and a first and a second fluid outlet. A flow feed chamber is housed in the pump body in fluid communication with the second fluid outlet. A second pump stage housed in the pump body is in fluid communication with the flow feed chamber and includes at least one fluid outlet connected to the second pump stage. A valve assembly is operable into a first position to fluidically connect the fluid inlet through the first pump stage to the first fluid outlet. The valve assembly is further operable into a second position to fluidically connect the first pump stage to the second fluid outlet and the flow feed chamber and the flow feed chamber fluidically connected to the at least one fluid outlet through the second pump stage.
    Type: Application
    Filed: April 4, 2022
    Publication date: October 5, 2023
    Applicant: COOPER-STANDARD AUTOMOTIVE INC
    Inventor: David S. Malone