Patents by Inventor David Shin-Ren Liu
David Shin-Ren Liu has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 12151434Abstract: The invention relates to thermoplastic filament for use in 3-D printers, in which the core of the filament is non-solid or mono-filament. The filament may contain a multitude of small micro-voids, (a micro foam), be a foam-core structure, be hollow, or have a monofilament core. The filament of the invention is especially useful with crystalline and semi-crystalline polymers, and reduces the negative effect of filament voids, formed by shrinkage during the cooling of the filament.Type: GrantFiled: December 27, 2018Date of Patent: November 26, 2024Assignee: Arkema Inc.Inventors: Azaz Vahora, James Joseph Henry, David Shin-Ren Liu
-
Publication number: 20240262031Abstract: The invention relates to the use of a compatible thermoplastic material (film, sheet, or raft) as the base sheet or layer for 3-D printing an article. The use of the base film provides a means of printing a large article, and of reducing warpage by printing directly on the film. The printed article adheres to the film better than to traditional printer surfaces (glass, metal, glue, or reusable films), because the printed article and film weld together by forming chain entanglements, due to being compatible, miscible, or semi-miscible in the melt.Type: ApplicationFiled: March 25, 2024Publication date: August 8, 2024Applicant: ARKEMA INC.Inventors: David Shin-Ren LIU, Camille KHADRAOUI, Mark A. AUBART
-
Publication number: 20240190067Abstract: The invention relates a resin composition containing a polymer matting agent, that improves the aesthetic appearance of an article formed by Material Extrusion 3D printing. The composition contains 30-99.9 wt % thermoplastic resin and 0.1-50 wt % of one or more spherical or near-spherical polymeric matting agents (PMAs) such as Altuglas Acryperl® beads from Arkema. Objects 3D printed from the composition have hidden layer lines (a.k.a. “build lines”) and is more uniform in appearance, compared to an object printed from the same thermoplastic resin without PMAs.Type: ApplicationFiled: March 16, 2022Publication date: June 13, 2024Applicant: ARKEMA INC.Inventors: Mary K. CALVIN, Evan J. FISHER, David Shin-Ren LIU, Brian M. CROMER
-
Patent number: 11938673Abstract: The invention relates to the use of a compatible thermoplastic material (film, sheet, or raft) as the base sheet or layer for 3-D printing an article. The use of the base film provides a means of printing a large article, and of reducing warpage by printing directly on the film. The printed article adheres to the film better than to traditional printer surfaces (glass, metal, glue, or reusable films), because the printed article and film weld together by forming chain entanglements, due to being compatible, miscible, or semi-miscible in the melt.Type: GrantFiled: September 28, 2018Date of Patent: March 26, 2024Assignee: ARKEMA INC.Inventors: David Shin-Ren Liu, Camille Khadraoui, Mark A. Aubart
-
Publication number: 20230159739Abstract: An acrylic alloy composition that can be 3-D printed by a material extrusion additive manufacturing process, an acrylic filament that has a very uniform diameter useful in the extrusion additive manufacturing process, acrylic articles made from the acrylic alloy composition by a material extrusion additive process, and a material extrusion additive manufacturing process for producing the acrylic articles. The acrylic alloy composition is an alloy of an acrylic polymer, and a low melt viscosity polymer, such as polylactic acid. The alloy may optionally be impact modified, preferably with hard core core-shell impact modifiers.Type: ApplicationFiled: January 23, 2023Publication date: May 25, 2023Applicant: Arkema FranceInventors: David Shin-Ren LIU, Jack J. REILLY, Mark A. AUBART
-
Patent number: 11560473Abstract: The invention relates to an acrylic alloy composition that can be 3-D printed by a material extrusion additive manufacturing process, to an acrylic filament that has a very uniform diameter useful in the extrusion additive manufacturing process, to acrylic articles made from the acrylic alloy composition by a material extrusion additive process, and to a material extrusion additive manufacturing process for producing the acrylic articles. The acrylic alloy composition is an alloy of an acrylic polymer, and a low melt viscosity polymer, such as polylactic acid. The alloy may optionally be impact modified, preferably with hard core core-shell impact modifiers.Type: GrantFiled: May 31, 2017Date of Patent: January 24, 2023Assignee: ARKEMA FRANCEInventors: David Shin-Ren Liu, Jack J. Reilly, Mark A. Aubart
-
Patent number: 11248071Abstract: The invention relates to fluoropolymer filament for use in 3-D printing, and 3-D printed fluoropolymer articles having low warpage, excellent chemical resistance, excellent water resistance, flame resistance, and good mechanical integrity. Additionally, the articles of the invention have good shelf life without the need for special packaging. In particular, the invention relates to filament, 3-D printed polyvinylidene fluoride (PVDF) articles, and in particular material extrusion 3-D printing. The articles may be formed from PVDF homopolymers, copolymers, such as KYNAR® resins from Arkema, as well as polymer blends with appropriately defined low shear melt viscosity. The PVDF may optionally be a filled PVDF formulation. The physical properties of the 3-D printed articles can be maximized and warpage minimized by optimizing processing parameters.Type: GrantFiled: April 23, 2020Date of Patent: February 15, 2022Assignee: Arkema Inc.Inventors: David Shin-Ren Liu, Gregory S. O'Brien, David A. Seiler, Mark Aubart, James J. Henry, Thomas Roland
-
Publication number: 20210269629Abstract: The invention relates to 3D printed parts made with thermoplastic polymers having a low stiffening temperature. 3D printed parts of the invention have very good Z layer adhesion, have a high elongation at break in the Z direction, preferably of more than 50 percent, and have at least an 80 percent ratio of Z to XY stress at yield or at break. The resulting part may be nearly isotropic—having similar mechanical properties in the XY and Z print directions. The excellent layer adhesion makes the resultant printed part more robust—able to withstand many cycles of use. Certain polymers of the invention produce printed parts that have a very low haze, and are nearly transparent.Type: ApplicationFiled: October 3, 2019Publication date: September 2, 2021Inventors: David Shin-Ren LIU, Mark A. AUBART, Sara REYNAUD
-
Patent number: 11001664Abstract: Embodiments described herein are directed to polymerization-induced phase-separating (PIPS) compositions for enhancement of impact resistance and rheological properties in photocurable resins for 3D printing, such as for inks, coatings and adhesives. Embodiments described herein are advantageous with respect to properties such as impact resistance, shear adhesion and cohesive strength. The PIPS compositions may include components X, Y and Z, wherein X includes an acrylic based monomer; Y includes a copolymer of block A and block B; and Z includes a multifunctional cross-linker. Methods of using the PIPS compositions are also described. Also described are methods of screening potential acrylic based monomeric or oligomeric additives that yield improved impact resistance.Type: GrantFiled: July 6, 2017Date of Patent: May 11, 2021Inventors: William C. Wolf, David Shin-Ren Liu, Marie Elizabeth Sullivan Malervy
-
Publication number: 20210069981Abstract: The invention relates to thermoplastic filament for use in 3-D printers, in which the core of the filament is non-solid or mono-filament. The filament may contain a multitude of small micro-voids, (a micro foam), be a foam-core structure, be hollow, or have a monofilament core. The filament of the invention is especially useful with crystalline and semi-crystalline polymers, and reduces the negative effect of filament voids, formed by shrinkage during the cooling of the filament.Type: ApplicationFiled: December 27, 2018Publication date: March 11, 2021Inventors: Azaz VAHORA, James Joseph HENRY, David Shin-Ren LIU
-
Publication number: 20200339798Abstract: Nanostructured polymeric compositions having a plurality of phases are prepared by the curing of compositions containing a first reactive component (such as a hydrophilic reactive component), a second reactive component (such as a hydrophobic reactive component) and a block copolymer, the first reactive component and second reactive component exhibiting visible separation at 25° C. in the absence of the block copolymer.Type: ApplicationFiled: October 15, 2018Publication date: October 29, 2020Inventors: William WOLF, David Shin-Ren LIU, Mahendra Christopher ORILALL
-
Publication number: 20200325323Abstract: The invention relates to an acrylic alloy composition that can be 3-D printed by a material extrusion additive manufacturing process, to an acrylic filament that has a very uniform diameter useful in the extrusion additive manufacturing process, to acrylic articles made from the acrylic alloy composition by a material extrusion additive process, and to a material extrusion additive manufacturing process for producing the acrylic articles. The acrylic alloy composition is an alloy of an acrylic polymer, and a low melt viscosity polymer, such as polylactic acid. The alloy may optionally be impact modified, preferably with hard core core-shell impact modifiers.Type: ApplicationFiled: May 31, 2017Publication date: October 15, 2020Inventors: David Shin-Ren Liu, Jack J. REILLY, Mark A. AUBART
-
Publication number: 20200282635Abstract: The invention relates to the use of a compatible thermoplastic material (film, sheet, or raft) as the base sheet or layer for 3-D printing an article. The use of the base film provides a means of printing a large article, and of reducing warpage by printing directly on the film. The printed article adheres to the film better than to traditional printer surfaces (glass, metal, glue, or reusable films), because the printed article and film weld together by forming chain entanglements, due to being compatible, miscible, or semi-miscible in the melt.Type: ApplicationFiled: September 28, 2018Publication date: September 10, 2020Inventors: David Shin-Ren LIU, Camille KHADRAOUI, Mark A. AUBART
-
Publication number: 20200247923Abstract: A lubricant composition includes a base oil present in an amount of greater than 70 parts by weight per 100 parts by weight of the lubricant composition and an antioxidant. The antioxidant has the structure: wherein each X is independently C-A or N, so long as at least one X is N but no more than two of X are N. Moreover, A is H, cyano or an electron donating group that: (1) has an atom having at least one lone pair of electrons that is bonded directly to the aromatic ring; or (2) is an aryl group or alkyl group. Further, each R is independently H, an alkyl group, or aryl group and each R? is independently an alkyl group or an aryl group.Type: ApplicationFiled: April 23, 2020Publication date: August 6, 2020Inventors: DAVID SHIN-REN LIU, Gregory S. O'BRIEN, David A. SEILER
-
Patent number: 10633468Abstract: The invention relates to fluoropolymer filament for use in 3-D printing, and 3-D printed fluoropolymer articles having low warpage, excellent chemical resistance, excellent water resistance, flame resistance, and good mechanical integrity. Additionally, the articles of the invention have good shelf life without the need for special packaging. In particular, the invention relates to filament, 3-D printed polyvinylidene fluoride (PVDF) articles, and in particular material extrusion 3-D printing. The articles may be formed from PVDF homopolymers, copolymers, such as KYNAR® resins from Arkema, as well as polymer blends with appropriately defined low shear melt viscosity. The PVDF may optionally be a filled PVDF formulation. The physical properties of the 3-D printed articles can be maximized and warpage minimized by optimizing processing parameters.Type: GrantFiled: March 31, 2017Date of Patent: April 28, 2020Assignee: Arkema Inc.Inventors: David Shin-Ren Liu, Gregory S. O'Brien, David A. Seiler
-
Publication number: 20190202961Abstract: Embodiments described herein are directed to polymerization-induced phase-separating (PIPS) compositions for enhancement of impact resistance and rheological properties in photocurable resins for 3D printing, such as for inks, coatings and adhesives. Embodiments described herein are advantageous with respect to properties such as impact resistance, shear adhesion and cohesive strength. The PIPS compositions may include components X, Y and Z, wherein X includes an acrylic based monomer; Y includes a copolymer of block A and block B; and Z includes a multifunctional cross-linker. Methods of using the PIPS compositions are also described. Also described are methods of screening potential acrylic based monomeric or oligomeric additives that yield improved impact resistance.Type: ApplicationFiled: July 6, 2017Publication date: July 4, 2019Inventors: William C. WOLF, David Shin-Ren LIU, Marie Elizabeth SULLIVAN MALERVY
-
Publication number: 20190127500Abstract: The invention relates to fluoropolymer filament for use in 3-D printing, and 3-D printed fluoropolymer articles having low warpage, excellent chemical resistance, excellent water resistance, flame resistance, and good mechanical integrity. Additionally, the articles of the invention have good shelf life without the need for special packaging. In particular, the invention relates to filament, 3-D printed polyvinylidene fluoride (PVDF) articles, and in particular material extrusion 3-D printing. The articles may be formed from PVDF homopolymers, copolymers, such as KYNAR® resins from Arkema, as well as polymer blends with appropriately defined low shear melt viscosity. The PVDF may optionally be a filled PVDF formulation. The physical properties of the 3-D printed articles can be maximized and warpage minimized by optimizing processing parameters.Type: ApplicationFiled: March 31, 2017Publication date: May 2, 2019Inventors: David Shin-Ren LIU, Gregory S. O'BRIEN, David A. SEILER
-
Patent number: 10259936Abstract: The invention relates to fluoropolymer filament for use in 3-D printing, and 3-D printed fluoropolymer articles having low warpage, excellent chemical resistance, excellent water resistance, flame resistance, and good mechanical integrity. Additionally, the articles of the invention have good shelf life without the need for special packaging. In particular, the invention relates to filament, 3-D printed polyvinylidene fluoride (PVDF) articles, and in particular material extrusion 3-D printing. The articles may be formed from PVDF homopolymers, copolymers, such as KYNAR® resins from Arkema, as well as polymer blends with appropriately defined low shear melt viscosity. The PVDF may optionally be a filled PVDF formulation. The physical properties of the 3-D printed articles can be maximized and warpage minimized by optimizing processing parameters.Type: GrantFiled: April 19, 2018Date of Patent: April 16, 2019Assignee: Arkema Inc.Inventors: David Shin-Ren Liu, Gregory S. O'Brien, David A. Seiler
-
Publication number: 20180237627Abstract: The invention relates to fluoropolymer filament for use in 3-D printing, and 3-D printed fluoropolymer articles having low warpage, excellent chemical resistance, excellent water resistance, flame resistance, and good mechanical integrity. Additionally, the articles of the invention have good shelf life without the need for special packaging. In particular, the invention relates to filament, 3-D printed polyvinylidene fluoride (PVDF) articles, and in particular material extrusion 3-D printing. The articles may be formed from PVDF homopolymers, copolymers, such as KYNAR® resins from Arkema, as well as polymer blends with appropriately defined low shear melt viscosity. The PVDF may optionally be a filled PVDF formulation. The physical properties of the 3-D printed articles can be maximized and warpage minimized by optimizing processing parameters.Type: ApplicationFiled: April 19, 2018Publication date: August 23, 2018Inventors: David Shin-Ren Liu, Gregory S. O'Brien, David A. Seller