Abstract: A method of making a pallet (10, 210) includes providing a pallet inner core (16, 218), and attaching, by adhesive, first and second complementarily shaped plastic skin shells (12, 14, 226) to portions of the core, and interconnecting the shells by heat fusing or interlocking elements. Each shells is formed of two plastic materials. The core is formed with reinforcing truss beams (700) therein, each having an upper chord part (710) which is flush with an upper surface of the core and in contact with the upper shell or adhesive. Each beam has webs (708) connected to chords, straight central portions (702) and end portions (704) extending downwardly into leg portions of the pallet. Also disclosed is a pallet having such features.