Patents by Inventor David Starling MacMillan

David Starling MacMillan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8304066
    Abstract: A toner release coating may be applied to a toner regulating member such as a doctor blade. The toner release coating may reduce toner adhesion at a doctoring pre-nip location of the doctor blade. The toner release coating may be formed from a mixture of lubricating particulate and polymeric binder resin in a liquid carrier.
    Type: Grant
    Filed: January 11, 2008
    Date of Patent: November 6, 2012
    Assignee: Lexmark International, Inc.
    Inventors: Richard Kent Anderson, Martin Victor DiGirolamo, Mark William Johnson, David Starling MacMillan, Robert Watson McAlpine, Donald Wayne Stafford, Jason Carl True
  • Patent number: 8238803
    Abstract: The present disclosure relates to a surface energy reduction material in the form of a topcoat or additive to a coating that may be applied to a toner regulating member such as a doctor blade which may reduce toner build-up about a nip region, pre-nip region, and/or post-nip region. The surface energy reduction material may be include any material having a surface energy of less than or equal to 35 dynes/cm, for example, between 15-30 dynes/cm, including all values and ranges therein. The surface energy reducing materials may include any material that provides a 25% or more reduction of the surface energy of the doctor blade compared to an untreated doctor blade, for example, greater than or equal to 50% reduction or greater than or equal to 75% reduction, including all values and ranges therein.
    Type: Grant
    Filed: December 28, 2008
    Date of Patent: August 7, 2012
    Assignee: Lexmark International, Inc.
    Inventors: Richard Kent Anderson, Martin Victor DiGirolamo, Mark Duane Foster, Whitney April Greer, Mark William Johnson, David Starling MacMillan, Robert Watson McAlpine, Donald Wayne Stafford, Jason Carl True, James Thomas Welch
  • Patent number: 8038591
    Abstract: The present disclosure relates to an image forming device component that includes an elastomeric material having a surface and a triboelectric charging material that may be exposed on the elastomeric material surface. The triboelectric material may be exposed by a finishing process that results in removal of a portion of the material leaving voids in the surface. The surface may have a surface roughness in the range of about 0.1 to 5.0 Ra. The component may include a developer roller in an electrophotograhic printer and may provide contact electrification to a given toner during a printing operation.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: October 18, 2011
    Assignee: Lexmark International, Inc.
    Inventors: Jonathan Lee Barnes, Jenny Marie Berens, Bhaskar Gopalanarayanan, Jason Edward Gordon, David Starling MacMillan, Gregory Lawrence Ream, Ronald Lloyd Roe
  • Patent number: 8017192
    Abstract: The present disclosure relates to the use of radiation cured coatings that may be used in a device within an image forming apparatus. The coating composition may include a reactive oligomer capable of radiation curing having a number average molecular weight (Mn) of greater than 1500. A reactive diluent may then be combined with the reactive oligomer, which diluent is also capable of radiation curing and which has a Mn of less than or equal to 1500. The reactive diluent may be present at a level of less than fifty percent by weight of the coating composition. The coating composition may be present at a solids level of 90-100%.
    Type: Grant
    Filed: July 17, 2007
    Date of Patent: September 13, 2011
    Assignee: Lexmark International, Inc.
    Inventors: Mark William Johnson, Kelly Ann Killeen, David Starling MacMillan, Bart Mansdorf, Donald Wayne Stafford, Mark Stephen Weisman, Jr.
  • Publication number: 20090181236
    Abstract: The present disclosure relates to a toner release coating that may be applied to a toner regulating member such as a doctor blade which may reduce toner adhesion at a doctoring pre-nip location. The toner release coating may be formed from lubricating particulate and a polymeric binder resin.
    Type: Application
    Filed: January 11, 2008
    Publication date: July 16, 2009
    Inventors: Richard Kent Anderson, Martin Victor DiGirolamo, Mark William Johnson, David Starling MacMillan, Robert Watson McAlpine, Donald Wayne Stafford, Jason Carl True
  • Publication number: 20090169239
    Abstract: The present disclosure relates to a method and apparatus for removing contaminants from a belt in a printer. A blade is provided that contacts with the belt surface to form a nip where the belt is configured to either receive an image for transfer to a sheet of media or transport media within the printer for receipt of toner images. The blade surface is coated with a fluoropolymer resin in combination with a polymeric binder. The coated blade/belt provides a reduced coefficient of friction at the nip to reduce belt stall and/or belt flipping, which may lock the blade to the belt and prevent further printer operation. The coated blade/belt herein is particularly useful when applied to printing operations that utilize chemically processed toner.
    Type: Application
    Filed: December 26, 2008
    Publication date: July 2, 2009
    Inventors: Paul Wesley Etter, Whitney April Greer, David Starling MacMillan, Edward A. Rush, Peter B. Pickett
  • Publication number: 20090169273
    Abstract: The present disclosure relates to a surface energy reduction material in the form of a topcoat or additive to a coating that may be applied to a toner regulating member such as a doctor blade which may reduce toner build-up about a nip region, pre-nip region, and/or post-nip region. The surface energy reduction material may be include any material having a surface energy of less than or equal to 35 dynes/cm, for example, between 15-30 dynes/cm, including all values and ranges therein. The surface energy reducing materials may include any material that provides a 25% or more reduction of the surface energy of the doctor blade compared to an untreated doctor blade, for example, greater than or equal to 50% reduction or greater than or equal to 75% reduction, including all values and ranges therein.
    Type: Application
    Filed: December 28, 2008
    Publication date: July 2, 2009
    Inventors: Richard Kent Anderson, Martin Victor DiGirolamo, Mark Duane Foster, Whitney April Greer, Mark William Johnson, David Starling MacMillan, Robert Watson McAlpine, Donald Wayne Stafford, Jason Carl True, James Thomas Welch
  • Publication number: 20090022902
    Abstract: The present disclosure relates to the use of radiation cured coatings that may be used in a device within an image forming apparatus. The coating composition may include a reactive oligomer capable of radiation curing having a number average molecular weight (Mn) of greater than 1500. A reactive diluent may then be combined with the reactive oligomer, which diluent is also capable of radiation curing and which has a Mn of less than or equal to 1500. The reactive diluent may be present at a level of less than fifty percent by weight of the coating composition. The coating composition may be present at a solids level of 90-100%.
    Type: Application
    Filed: July 17, 2007
    Publication date: January 22, 2009
    Inventors: Mark William Johnson, Kelly Ann Killeen, David Starling MacMillan, Bart Mansdorf, Donald Wayne Stafford, Mark Stephen Weisman, JR.
  • Publication number: 20080240810
    Abstract: The present disclosure relates to an image forming device component that includes an elastomeric material having a surface and a triboelectric charging material that may be exposed on the elastomeric material surface. The triboelectric material may be exposed by a finishing process that results in removal of a portion of the material leaving voids in the surface. The surface may have a surface roughness in the range of about 0.1 to 5.0 Ra. The component may include a developer roller in an electrophotograhic printer and may provide contact electrification to a given toner during a printing operation.
    Type: Application
    Filed: March 27, 2007
    Publication date: October 2, 2008
    Inventors: Jonathan Lee Barnes, Jenny Marie Berens, Bhaskar Gopalanarayanan, Jason Edward Gordon, David Starling MacMillan, Gregory Lawrence Ream, Ronald Lloyd Roe
  • Patent number: 7162191
    Abstract: A doctor blade for use with an imaging apparatus includes an elongated member, and a metering surface formed on a portion of the elongated member. The metering surface has surface features, which are modified by buffing the metering surface.
    Type: Grant
    Filed: April 1, 2004
    Date of Patent: January 9, 2007
    Assignee: Lexmark International, Inc.
    Inventors: Martin Victor DiGirolamo, David Starling MacMillan, Jody Evan McCoy, Robert Francis Soto, Donald Wayne Stafford
  • Patent number: 7013104
    Abstract: A toner layer regulating system for an electrophotographic image forming apparatus includes a toner carrier; a toner regulating member (e.g., doctor blade) disposed proximate the toner carrier, with the toner regulating member having a first surface disposed toward the toner carrier and forming a nip with the toner carrier. The toner regulating member comprise a flexible metallic substrate and a metallic coating on the first surface in an area thereof forming the nip. The coating on the toner regulating member comprises a material selected from the group consisting of molybdenum, tungsten carbide, and alloys thereof. The coating may be substantially homogeneous and/or have a thickness of not more than 30 um. The coating may have a relatively smooth surface roughness of ?2.0 um Ra.
    Type: Grant
    Filed: March 12, 2004
    Date of Patent: March 14, 2006
    Assignee: Lexmark International, Inc.
    Inventors: David Starling MacMillan, Vernon Wayne Ulrich, Jarrett C. Gayne, Johnny Dale Massie, II, Scott Richard Castle
  • Patent number: 6970672
    Abstract: A toner layer regulating system for an electrophotographic image forming apparatus includes a toner carrier; a toner regulating member supported in cantilevered fashion against the toner carrier so as to form a toner nip therebetween comprising a flexible metallic substrate having a coating covering at least an area forming the nip; wherein the coating comprises at least a matrix of a base polymer and a plurality of fine particles having a particle size of 0.1 microns to thirty microns; wherein the coating has a thickness of approximately one hundred fifty microns or less; wherein the coating has a surface roughness in the range of 0.15 to 1.5 microns Ra and in the range of 1 to 15 microns Rz. A carrier stratum may be disposed between the coating and the substrate, and the coating may be single layer or have a plurality of layers.
    Type: Grant
    Filed: March 25, 2004
    Date of Patent: November 29, 2005
    Assignee: Lexmark International, Inc.
    Inventors: David Starling MacMillan, Vernon Wayne Ulrich, Jarrett C. Gayne, Scott Richard Castle, Ligia Aura Bejat, Ronald Lloyd Roe, Bhaskar Gopalanarayanan
  • Patent number: 6709096
    Abstract: A layered intermediate used in inkjet printing contains a release coat formed on a transfer medium in an area where an image has not been printed. The release coat is formed of polyvinyl pyrrolidone (PVP) or a PVP copolymer and at least one solvent selected from the group consisting of glycol solvents and diol solvents. A viscous coating of PVP or the PVP copolymer is formed on the transfer medium in an area where an image has been printed. A release layer formed from components in the release coat and components in the ink is formed on the viscous coating. A first ink layer is formed on the release layer of flocculated ink. A second ink layer is formed on the first ink layer, of ink that is substantially not flocculated.
    Type: Grant
    Filed: November 15, 2002
    Date of Patent: March 23, 2004
    Assignee: Lexmark International, Inc.
    Inventors: Bradley Leonard Beach, Ligia Aura Bejat, Gerald Lee Fish, Philip Jerome Heink, David Starling MacMillan, Jean Marie Massie, Peter Brown Pickett, Ronald Lloyd Roe, Sean David Smith
  • Patent number: 6706118
    Abstract: A coating apparatus for applying a coating liquid to a printing substrate. The apparatus includes a rotatable first roll, and a rotatable second roll positioned adjacent to the first roll and defining with the first roll a first nip through which the printing substrate passes. The apparatus also has a metering device for applying a layer of coating liquid onto the second roll, which in turn transfers the coating liquid to the printing substrate. The apparatus further has a controller that communicates with at least the second roll, wherein the controller performs the steps of determining whether the idle time of the second roll is longer than a predetermined threshold, setting a pre-spin flag if the idle time of the second roll is longer than a predetermined threshold, and directing the second roll to perform a pre-spin upon the presence of the pre-spin flag.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: March 16, 2004
    Assignee: Lexmark International, Inc.
    Inventors: Philip Jerome Heink, Royden Thomas Kern, David Starling MacMillan, Johnny Ray Sears, Ronald Todd Sellers
  • Patent number: 6660369
    Abstract: The invention provides an improved paper coating composition for ink jet printing applications. The composition contains from about 2 to about 1 parts by weight polyvalent metal salt, from about 0 to about 30 parts by weight deionized water, an effective amount of cationic amine polymer and surfactant and from about 35 to about 60 parts by weight of an ink penetrant promoter selected from the group consisting of 1,2-propanediol, dipropylene glycol and mixtures of 1,2-propanedioland dipropylene glycol. Since the composition is free from ethylene glycol components, the composition is safer to use and less harmful to humans and the environment. The composition has also been found to provide improved ink drying with less bleeding or smearing of image.
    Type: Grant
    Filed: December 9, 2002
    Date of Patent: December 9, 2003
    Assignee: Lexmark International, Inc.
    Inventor: David Starling MacMillan
  • Publication number: 20030161963
    Abstract: A coating apparatus for applying a coating liquid to a printing substrate. The apparatus includes a rotatable first roll, and a rotatable second roll positioned adjacent to the first roll and defining with the first roll a first nip through which the printing substrate passes. The apparatus also has a metering device for applying a layer of coating liquid onto the second roll, which in turn transfers the coating liquid to the printing substrate. The apparatus further has a controller that communicates with at least the second roll, wherein the controller performs the steps of determining whether the idle time of the second roll is longer than a predetermined threshold, setting a pre-spin flag if the idle time of the second roll is longer than a predetermined threshold, and directing the second roll to perform a pre-spin upon the presence of the pre-spin flag.
    Type: Application
    Filed: February 26, 2002
    Publication date: August 28, 2003
    Inventors: Philip Jerome Heink, Royden Thomas Kern, David Starling MacMillan, Johnny Ray Sears, Ronald Todd Sellers
  • Patent number: 6585365
    Abstract: The invention provides an improved paper coating system for ink jet printing applications. The system includes an ink jet printer containing an ink jet pen and a paper coating device for coating a print media with an effective amount of coating composition prior to printing thereon. The coating composition preferably includes from about 0.25 to about 20% by weight of a first component selected from the group consisting of polyvalent metal salt and organic acid, a second component consisting of from about 1 to about 20% by weight amine polymer, from about 0.25 to about 2.0% by weight surfactant and from about 25 to about 96% by weight glycol-based solvent having a surface tension ranging from about 25 to below about 45 dynes/cm. Since the coating composition is free from ethylene glycol-based components, the composition is safer to use and less harmful to humans and the environment. The composition has also been found to provide improved ink drying with less bleeding or smearing of image.
    Type: Grant
    Filed: September 21, 2000
    Date of Patent: July 1, 2003
    Assignee: Lexmark International, Inc.
    Inventor: David Starling MacMillan
  • Publication number: 20030118793
    Abstract: The invention provides an improved paper coating composition for ink jet printing applications. The composition contains from about 2 to about 1 parts by weight polyvalent metal salt, from about 0 to about 30 parts by weight deionized water, an effective amount of cationic amine polymer and surfactant and from about 35 to about 60 parts by weight of an ink penetrant promoter selected from the group consisting of 1,2-propanediol, dipropylene glycol and mixtures of 1,2-propanedioland dipropylene glycol. Since the composition is free from ethylene glycol components, the composition is safer to use and less harmful to humans and the environment. The composition has also been found to provide improved ink drying with less bleeding or smearing of image.
    Type: Application
    Filed: December 9, 2002
    Publication date: June 26, 2003
    Inventor: David Starling MacMillan
  • Patent number: 6528119
    Abstract: The invention provides an improved paper coating composition for ink jet printing applications. The composition contains from about 2 to about 1 parts by weight polyvalent metal salt, from about 0 to about 30 parts by weight deionized water, an effective amount of cationic amine polymer and surfactant and from about 35 to about 60 parts by weight of an ink penetrant promoter selected from the group consisting of 1,2-propanediol, dipropylene glycol and mixtures of 1,2-propanediol and dipropylene glycol. Since the composition is free from ethylene glycol components, the composition is safer to use and less harmful to humans and the environment. The composition has also been found to provide improved ink drying with less bleeding or smearing of image.
    Type: Grant
    Filed: January 18, 2000
    Date of Patent: March 4, 2003
    Assignee: Lexmark International, Inc.
    Inventor: David Starling MacMillan
  • Patent number: 6508956
    Abstract: The invention provides a test fluid for detecting coating flaws in a coated web and a method for testing a web coating system. The test fluid includes, water, a polyol, a surfactant, a radiant energy activated tracer compound and an organic solvent selected from the group consisting of an alkylene glycol and a dialkylene glycol. The test fluid is used to identify deficiencies in the web coating system so that adjustments to the web coating system may be made before assembling the coating system in an ink jet printer.
    Type: Grant
    Filed: July 25, 2001
    Date of Patent: January 21, 2003
    Assignee: Lexmark International, Inc
    Inventors: Ronald Willard Baker, David Clay Blaine, Philip Jerome Heink, John William Kietzman, David Starling MacMillan