Patents by Inventor David T. Buckley

David T. Buckley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230339073
    Abstract: A method for repositioning an abrasive disc within a repositionable abrasive disc mounting assembly is presented. The method includes mounting the abrasive disc to a repositionable abrasive disc mounting assembly in a first position. The mounting disc assembly includes the abrasive disc coupled to the back-up pad assembly such that the abrasive disc is in contact with a pressure feature of the back-up pad assembly, a drive shaft of a grinding tool, and a fastener that maintains the position of the abrasive disc and the back-up pad coupled to the drive shaft. The method also includes conducting an abrasive operation by activating the grinding tool. The method also includes re-positioning the abrasive disc, with respect to the repositionable abrasive disc mounting assembly, in a second position. The first position includes the abrasive disc in a first position relative to the pressure feature. The second position includes the abrasive disc in a second position relative to the pressure feature assembly.
    Type: Application
    Filed: July 1, 2021
    Publication date: October 26, 2023
    Inventors: Joseph B. Eckel, Erin D. Spring, Thomas J. Nelson, Fay T. Salmon, Dominic J. Triana, Jonathan J. O'Hare, Thomas R.J. Corrigan, David T. Buckley, Cory M. Arthur, Alireza Ghaderi
  • Publication number: 20230211470
    Abstract: A mold for making abrasive particles is presented. The mold includes a surface and a plurality of cavities extending downward from the surface. Each cavity includes a particle shape portion comprising a polygonal shape and a fracture portion coupled to the particle shape portion. The fracture portion is configured to break from the particle shape portion during a stress event, resulting in a fractured shape abrasive particle.
    Type: Application
    Filed: April 15, 2021
    Publication date: July 6, 2023
    Inventors: Joseph B. Eckel, Thomas J. Nelson, Fay T. Salmon, David T. Buckley, Dominic J. Triana, Alireza Ghaderi, Aaron K. Nienaber, Ronald D. Jesme
  • Publication number: 20230008040
    Abstract: A repositionable abrasive disc mounting assembly comprises a backup pad and a clamp assembly. The backup pad has a rotational axis of use and a major surface with projections extending outwardly therefrom. The backup pad further comprises an inwardly facing centrally disposed first fastening member, and also an outwardly facing centrally disposed second fastening member. The clamp assembly comprises inner and outer clamp members for securing an abrasive disc. The inner clamp member comprises an inwardly facing centrally disposed third fastening member adapted to repositionably engage the second fastening member in a discrete number of rotational orientations. The inner clamp member further comprises an outwardly facing centrally disposed fourth fastening member. The outer clamp member comprises an inwardly facing centrally disposed fifth fastening member adapted to securely engage the fourth fastening member. A method of abrading a workpiece using the repositionable abrasive disc is also disclosed.
    Type: Application
    Filed: December 10, 2020
    Publication date: January 12, 2023
    Inventors: Joseph B. Eckel, Thomas J. Nelson, Fay T. Salmon, David T. Buckley, Cory M. Arthur, Alireza Ghaderi, Dominic J. Triana
  • Publication number: 20220396722
    Abstract: A shaped abrasive particle is presented. The shaped abrasive particle has a first and second surface. The first and second surfaces are substantially parallel to each other and separated by a thickness. Each of the first and second surfaces have a surface profile, which includes a plurality of corners and a plurality of edges connecting the plurality of corners. The shaped abrasive particle also includes a recess included wholly within one of the plurality of edges, wherein the recess is a concave void extending into the surface profile. The shaped abrasive particle also includes a magnetically responsive coating. The magnetically responsive coating causes the shaped abrasive particle to be responsive to a magnetic field. The shaped abrasive particle, when exposed to the magnetic field, experiences a net torque that causes the shaped abrasive particle to orient with respect to the magnetic field such that each of the first and second surfaces are substantially perpendicular to a backing.
    Type: Application
    Filed: October 23, 2020
    Publication date: December 15, 2022
    Inventors: Joseph B. Eckel, Fay T. Salmon, Aaron K. Nienaber, Thomas J. Nelson, Cory M. Arthur, Alireza Ghaderi, Ronald D. Jesme, David T. Buckley
  • Publication number: 20220315820
    Abstract: A method of manufacturing a shaped abrasive particle is disclosed. The method includes filling a cavity of a tool with an abrasive particle precursor material. The cavity has at least an interior surface that extends downward from a tool top surface at an angle. The method also includes leveling the abrasive particle precursor material such that a top surface of the abrasive particle precursor materials is flush with the tool surface, such that a sharp portion is formed along the intersection between the sloped wall of the tool cavity and the tool surface and the sharp portion is within the same plane as the tool surface. The method also includes removing a dried abrasive particle precursor from the cavity of the tool. The abrasive particle has a sharp portion formed along the intersection between the interior surface and the tool surface.
    Type: Application
    Filed: July 14, 2020
    Publication date: October 6, 2022
    Inventors: Fay T. Salmon, Cory M. Arthur, David T. Buckley, Thomas J. Nelson, Joseph B. Eckel, Emily L. Bowen, Alireza Ghaderi, Dwight D. Erickson, Wayne W. Maurer
  • Publication number: 20220175094
    Abstract: Aspects of the present disclosure relate to a self-mating fastener that includes a backing having a first side, and a rail element protruding perpendicularly from the first side of the backing. The rail element extends in a longitudinal direction along the backing. The rail element has a base portion attached to the first side of the backing and a cap portion distal from the backing. The cap portion has a cap width that is greater than a width of the base portion and the cap portion overhangs the base portion on opposing sides. The self-mating fastener includes an electrically conductive contact element proximate to the rail element.
    Type: Application
    Filed: April 7, 2020
    Publication date: June 9, 2022
    Inventors: Cory M. Arthur, David T. Buckley, Dylan T. Cosgrove, Kurt J. Halverson, Karl M. Kropp, Audrey A. Sherman, Steven P. Swanson
  • Publication number: 20220064508
    Abstract: The present disclosure provides a shaped abrasive particle. The shaped abrasive particle includes a plurality of polygonal faces bound by respective polygonal perimeters and joined by at least one edge or sidewall to form the shaped abrasive particle. The shaped abrasive particle further includes a serration configured to generate a fracture along a fracture plane extending at least through the serration.
    Type: Application
    Filed: December 16, 2019
    Publication date: March 3, 2022
    Inventors: Cory M. Arthur, Fay T. Salmon, David T. Buckley, Thomas J. Nelson, Joseph B. Eckel, Emily L. Bowen, Dwight D. Erickson, Wayne W. Maurer
  • Publication number: 20220033699
    Abstract: Various embodiments disclosed relate to a shaped abrasive particle. The shaped abrasive particle includes a first non-planar continuous surface and a second non-planar continuous surface. The shaped abrasive particle further includes at least one sidewall or edge joining the first non-planar continuous surface and the second non-planar continuous surface. The shaped abrasive particle further includes one or more vertices. The shaped abrasive particle is configured to have a stable resting position on a substantially planar substrate, wherein at least one vertex is oriented in a substantially upward direction relative to the planar substrate.
    Type: Application
    Filed: December 4, 2019
    Publication date: February 3, 2022
    Inventors: Fay T. Salmon, Cory M. Arthur, David T. Buckley, Thomas J. Nelson, Joseph B. Eckel, Emily L. Bowen, Dwight D. Erickson, Wayne W. Maurer, Henry M. O'Callaghan