Abstract: A method of forming electronic components in which a thermoplastic substrate is embossed to create a recess for electronic components; the electronic component is placed in the recess; electrical connections and circuitry are deposited over the components on the thermoplastic substrate; and a cover sheet of thermoplastic material is bonded over the circuitry. The process may also be carried out in reverse order. The apparatus used consists of a hot embossing machine having a former shaped for each particular circuit to be assembled; a pick and place machine with standard reel loading of components; and a screen printer for printing the conductive ink circuitry or a station for adhering conductive tape or preprinted film.

Abstract: A directional antenna assembly includes a dielectric structure having a surface. An array of wire antenna elements is positioned within or on the surface of the dielectric structure. At least one of the wire antenna elements is active, and the remainder of the wire antenna elements are passive.