Abstract: Magnetic components are fabricated as monolithic structures using multilayer co-fired ceramic tape techniques. Fabrication of these magnetic components involves constructing multiple layers of a magnetic material and an insulating non-magnetic material to form a monolithic structure with well defined magnetic and insulating non-magnetic regions. Windings are formed using screen printed conductors connected through the multilayer structure by conducting vias.

Abstract: This invention is predicated upon applicants' discovery that conventional techniques for minimizing metal loss from sintered ceramic materials are not adequate in the fabrication of small ceramic components such as multilayer monolithic magnetic devices wherein a magnetic core is substantially surrounded by an insulating housing. Applicants have determined that this metal loss problem can be solved by providing the component with a housing layer having an appropriate concentration of metal. Specifically, if the insulating housing material around the magnetic core has, during the high temperature firing, the same partial pressure of metal as the magnetic core material, there is no net loss of metal from the core. In a preferred embodiment, loss of zinc from a MnZn ferrite core is compensated by providing a housing of NiZn ferrite or zinc aluminate with appropriate Zn concentrations. Similar considerations apply to other ceramic components.

Abstract: Lowered cost fabrication including preparation of large bodies of void-free, high-silica glass, depends upon gellation of an aqueous sol of colloidal silica particles, followed by drying and firing of such gel. Freedom from cracks in the dried gel is the consequence of included polymeric material which wets the particles. The polymeric material is removed by thermal decomposition attended upon temperature attained in firing.

Abstract: Magnetic components are fabricated as monolithic structures using multilayer co-fired ceramic tape techniques. Fabrication of these magnetic components involves constructing multiple layers of a magnetic material and an insulating non-magnetic mataerial to form a monolithic structure with well defined magnetic and insulating non-magnetic regions. Windings are formed using screen printed conductors connected through the multilayer structure by conducting vias.

Abstract: Optical fiber drawn from preforms including sol-gel-derived glass is found to contain small refractory particles of the order of a micron in size. These particles initiate fiber breaks with the result that fiber may not meet proof-test tensile strength requirements. An effective separation method relies upon density and/or size difference from suspended sol particles for separation in the ungelled sol. A preferred separation procedure is centrifugation.

Abstract: A column and beam joint system is used to make possible the construction of a large tower such as an electrical transmission tower, which has at least three and probably four corner legs or columns which are interconnected and supported by a lattice structure of cross members. The columns have specialized channels extending substantially their full lengths and the cross members have specialized locking ends which lock into retaining structure defined in the channels, permitting braces to be inserted and locked in place at any selected point along the channel. A technique for connecting a cross member brace between a column and another cross member is also disclosed. All of the principle parts of the tower are pultruded composites which are either used in their longitudinally extended form or sectioned as required by the application.

Abstract: In an interlocking beam construction in which hollow beams are notched and interlocked to define a completely rigid joint without fasteners, reinforcement inserts are slid into the beam to the notched area. The inserts are notched to conform to the notches in the respective beams so that the interlocking function of the beams is accommodated, but the weakness that would otherwise be produced at the joint due to the notching of the otherwise hollow beams is eliminated.

Abstract: This joint system is provided primarily for connecting elongated structural members which are made of materials which deter the use of conventional fastening techniques, and specifically for joining pultruded composite structural members composed of, for example, glass fibers and resins. The joint system in the first embodiment includes an elongated pultruded member which defines one or two re-entrant slots along its entire length, with the interior structure defining the walls of the slot or slots being configured to cooperate with the inserted seating end of another composite length such that when the length is inserted into one of the slots, the slot is first expanded slightly and then the walls of the slot snap back to lock with cooperating structure of the other structural member. In a second embodiment a sleeve-like equivalent of the slot configuration is set forth and lastly, a high-voltage power line tower constructed with the joint coupling as its central feature is described.

Abstract: Filamentary and sheet-like oxide superconductive bodies can be produced by ceramic fabrication techniques such as extrusion, screen printing, tape casting and slip casting, provided the firing conditions are chosen such that the correct amount of oxygen deficiency is attained in the ceramic, and such that contact with chemically non-compatible material is avoided. Thus produced superconductive bodies are advantageously incorporated into apparatus such as magnets, power cables, interconnects, electrical components, and sensors.

Abstract: Construction utilizing composite pultrusion technology incorporates an internal web structure in the elongated members themselves, increasing the strength-to-weight ratio, while providing support for joint notches due to the strategic positioning of the webs. The joints themselves are modified to accommodate the exiting of one or two members from the joint at an oblique angle to provide more construction flexibility to make diagonal braces, for example. The improved techniques are incorporated into a power transmission tower which takes advantage of the electrical qualities inherent in composites to produce a mechanically and electrically strong tower.

Abstract: A high voltage electrical transmission line tower is constructed virtually completely from insulated pultruded composites, enabling the closer spacing of conductors and the creation of a smaller tower structure and weighing half or less the weight of a steel tower with the same power transmitting capabilities.

Abstract: Lowered cost fabrication including preparation of large bodies of void-free, high-silica glass, depends upon gellation of an aqueous sol of colloidal silica particles, followed by drying and firing of such gel. Freedom from cracks in the dried gel is the consequence of included polymeric material which wets the particles. The polymeric material is removed by thermal decomposition attended upon temperature attained in firing.

Abstract: Multilayer magnetic components can be made with reduced cracking and magnetic degradation by forming layers having patterns of magnetic and insulating regions separated by regions that are removable during sintering. Advantageously, when the layers are stacked, layers of removable material are also disposed between magnetic regions and insulating regions so as to produce upon sintering a magnetic core within an insulating body wherein the core is substantially completely surrounded by a thin layer of free space.

Abstract: A pole for supporting utility lines and the like is made of pultruded composites. In one embodiment, an interior lattice of composite members forms an elongated open-celled beam which is enclosed in a preferably composite outer skin. In another embodiment pole side panels are pultruded to define interlocking edges so they can be laid parallel to define an enclosure with the edges interfitting.

Abstract: An interlocking joint uses an interlocking mounting bracket to permit the easy incorporation of diagonal braces on the structure. The bracket is primarily intended for use with composite beams that cannot be effectively bolted, nailed, or welded together.

Abstract: Construction utilizing composite pultrusion technology incorporates an internal web structure in the elongated members themselves, increasing the strength-to-weight ratio, while providing support for joint notches due to the strategic positioning of the webs. The joints themselves are modified to accommodate the exiting of one or two members from the joint at an oblique angle to provide more construction flexibility to make diagonal braces, for example. The improved techniques are incorporated into a power transmission tower which takes advantage of the electrical qualities inherent in composites to produce a mechanically and electrically strong tower.

Abstract: This invention is directed to a process of producing semiconductor devices which involves deposition of protective glass layers by a particle beam technique from targets of phosphosilicate glass, as well as a process for production of such targets. The phosphosilicate glass containing 1-15 mole percent P.sub.2 O.sub.5 is produced by a sol/gel technique which involves mixing of a fumed silica, with a surface area of 50-400 m.sup.2 /g, preferably about 200 m.sup.2 /g, with phosphoric acid and water to form a sol with 20-55 wt. % silica, allowing it to gel, drying at ambient conditions, dehydrating at about 650.degree. C. in an atmosphere of an inert gas and chlorine and fluorine containing gases, heating up at a certain rate of from 100.degree. to 180.degree. C. per hour to a peak sintering temperature below 1200.degree. C. and cooling so as to produce amorphous and transparent glass suitable for use as a target. The glass layers are highly advantageous as encapsulating layers, diffusion barrier layers, etc.

Abstract: A multi-cellular, multi-purpose lattice is constructed from a matrix of elongated members which interdect at 3-dimensional joints at which the members interlock to define a completely rigid joint without the use of fasteners or adhesives. Specific implementations of the invention include an equipment support structure and a bridge. Other refinements to the basic lattice construction include diagonal braces, the narrowing of the elongated members between joints for weight considerations, the radiused treatment of member edges and notches, and other details of construction.

Abstract: A temporary type of surface structure for use with toy vehicles. An elongate strip of flexible material has a front surface and a back surface. The front surface has the appearance of a road, or highway or street. The back surface is provided with adhesive or tacky material which is capable of attachment of the strip to a floor or the like and which is capable of frequent removal and reattachment of the strip to surfaces such as a floor or a carpet or the like, either indoors or out-of-doors. The invention also involves a toy machine which is capable of laying a strip of material upon a surface to simulate the construction of a road surface.