Abstract: A mount for a screen assembly, a screen assembly with such a mount, and a vibratory separator (e.g., a shale shaker) with such a screen assembly; the mount in certain aspects including a body with an inwardly projecting handle apparatus accessible when the screen assembly with such a mount is located in operation position on a mount structure of a vibratory separator.

Abstract: A shale shaker having a basket for holding screen assembly apparatus, screen assembly apparatus for treating fluid introduced to the shale shaker, a roller bed assembly secured above and/or to the basket above the screen assembly apparatus, the roller bed assembly having a plurality of spaced-apart rotatable rollers, the fluid initially introduced to the shale shaker onto the roller bed assembly. The shale shaker wherein the fluid is drilling fluid with large undesirable solids therein, said large undesirable solids separable from the drilling fluid by the roller bed assembly.

Abstract: Screen assemblies for a vibratory separator, and methods for making them, the method in one aspect including: applying glue in a glue pattern to at least one layer of screening material useful for screening fluid, said applying done by powered moving mechanical glue application apparatus; moving at least one glue dispensing manifold with a plurality of spaced-apart glue dispensing nozzles above the at least one layer of screening material to apply the glue pattern; combining the at least one layer of screening material to a second layer forming a screen combination; moving the screen combination apart from the powered moving mechanical glue application apparatus; and cutting part of the screen combination from the screen combination.

Abstract: A shale shaker having a basket for holding screen assembly apparatus, screen assembly apparatus for treating fluid introduced to the shale shaker, a roller bed assembly secured above and/or to the basket above the screen assembly apparatus, the roller bed assembly having a plurality of spaced-apart rotatable rollers, the fluid initially introduced to the shale shaker onto the roller bed assembly. The shale shaker wherein the fluid is drilling fluid with large undesirable solids therein, said large undesirable solids separable from the drilling fluid by the roller bed assembly.

Abstract: Screens and screen assemblies for a vibratory separator or shale shaker, such screens and screen assemblies made by a method including applying glue in a glue pattern to at least one layer of screening material, said applying done by powered moving mechanical glue application apparatus; in one aspect moving with powered mechanical screen movement apparatus the at least one layer of screening material beneath the powered moving mechanical glue application apparatus; in one aspect, using hot melt moisture-curing glue, and in one aspect facilitating the cure of moisture-curing glue by applying moisture to it.

Abstract: A vibratory separator with a base, vibrating apparatus, a screen container on the base, the screen container having a plurality of spaced-apart drain holes, a plurality of spaced-apart screens in the screen-container, said screens oriented vertically within the screen container, and the screens positioned so that screened fluid passes through the screens and flows from the container through the plurality of spaced-apart drain holes.

Abstract: Methods for making screen assemblies and screens for a vibratory separator or shale shaker, such methods including applying glue in a glue pattern to at least one layer of screening material, said applying done by powered moving mechanical glue application apparatus; in one aspect moving with powered mechanical screen movement apparatus the at least one layer of screening material beneath the powered moving mechanical glue application apparatus; in one aspect, using hot melt moisture-curing glue, and in one aspect facilitating the cure of moisture-curing glue by applying moisture to it.

Abstract: A screen which in at least certain aspects has at least one layer of screening material, at least one ramp formed on the at least one layer of screening material, and the at least one ramp having an upwardly projecting portion and also a lower portion or piece connected to the at least one layer of screening material, the at least one ramp positioned on the at least one layer of screening material normal to transverse to or at an angle to a direction of fluid to be flowed over the screen so that at least a portion of the fluid will pass up and over the upwardly projecting portion, the fluid, in one aspect, having solids entrained therein to be separated from the fluid by the screen.

Abstract: A screen assembly for a vibratory separator, the screen assembly having a first screen portion having a first end and a second end spaced apart from the first end, and a second screen portion formed integrally of or connected to the second end of the second screen portion. A screen assembly with a first portion of screening material and a second raised portion of screening material, the second raised portion extending from a material introduction end of the screen assembly to a material exit end thereof, the raised portion, in one aspect, culminating in an apex above the first portion of screening material.

Abstract: A screen assembly for a vibratory shaker, the screen assembly including at least two screening members, and the at least two screen members connected by sewing material. In one aspect of such a screen assembly the sewing material is thread in a stitch pattern across the at least two screening members, a pattern of expandable material on and corresponding to the stitch pattern, and the thread passing through holes in the pattern of expandable material, the expandable material expanded within the holes following extraction of a needle therefrom, the needle used to apply the sewing material, to inhibit tearing of either of the at least two screening members between holes.

Abstract: A method for making a screen assembly for a vibratory separator, which, in certain aspects, includes placing a first layer of screening material below a glue application apparatus, and applying with the glue apparatus an amount of glue in a pattern to a portion of the first layer of screening material, unrolling part of a second layer from a second roll and positioning the part of the second layer adjacent part of the first layer to which glue has been applied, moving the part of the second layer and the part of the first layer between opposed rotatable spaced-apart rollers to press together the part of the second layer and the part of the first layer to form a pressed-together layer of first and second layers of screening material. In certain aspects hot glue is used and is cooled following application of the second layer on the first layer.

Abstract: A unibody structure for a screen assembly for a vibratory separator, and screens with such a structure, the unibody structure having, in certain aspects, an integral body member with a portion having a plurality of spaced-apart openings therethrough, the integral body member including side portions foldable to form a pair of spaced-apart integral side members, the integral body member having a plurality of spaced-apart support openings defining portions of the integral body member foldable to form a plurality of spaced-apart supports extending from a first side of the integral body member to a second side thereof and each support of the plurality of spaced-apart supports independent of each other support of the plurality of spaced-apart supports along its length.

Abstract: A screen assembly and methods for using it, the screen assembly including, in certain aspects, at least two layers of screening material one on top of the other and including at least a first layer over a second layer, each layer having screen mesh with rectangular openings as viewed from above, the first layer having first rectangular openings, and the second layer having second rectangular openings, each of the first rectangular openings having a first width and a first length, and each of the second rectangular openings having a second width and a second length, the ratio of the first length to the first width ranging between 1.55 and 2.00, the ratio of the second length to the second width ranging between 1.55 and 2.00, the ratio of the first length to the second width ranging between 0.95 and 1.05, and the lengths of the first rectangular openings are parallel to lengths of the second rectangular openings.

Abstract: Methods for making screen assemblies and screens for a vibratory separator or shale shaker, such methods including applying glue in a glue pattern to at least one layer of screening material, said applying done by powered moving mechanical glue application apparatus; in one aspect moving with powered mechanical screen movement apparatus the at least one layer of screening material beneath the powered moving mechanical glue application apparatus; in one aspect, using hot melt moisture-curing glue, and in one aspect facilitating the cure of moisture-curing glue by applying moisture to it.

Abstract: A method for separating fluid and fibrous lost circulation material from a mixture of fluid, drilled cuttings and fibrous lost circulation material, the method including introducing the mixture onto a screen assembly that has at least two layers of screening material and including at least a first layer over a second layer, the layers with rectangular openings, the first layer having first rectangular openings each having a first width and a first length, and the second layer having second rectangular openings each having a second width and a second length, the ratio of the first length to the first width ranging between 1.55 and 2.00, the ratio of the second length to the second width ranging between 1.55 and 2.00, the ratio of the first length to the second width ranging between 0.95 and 1.05, and the lengths of the first rectangular openings parallel to lengths of the second rectangular openings.

Abstract: A method for separating fluid and fibrous lost circulation material from a mixture thereof that also includes drilled cuttings, the method including introducing the mixture onto a screen assembly that is vibrating for passage of the fluid and fibrous lost circulation material through the screen assembly and for separation of the driled cuttings from the fluid, the screen assembly with a plurality of screens one on top of the other and including at least a first screen and a second screen, one of the screens with a screen mesh with non-square openings as viewed from above to facilitate the passage of fibrous lost circulation material through the screen assembly.

Abstract: A screen assembly for a vibratory separator has been invented, which, in certain aspects, has a ridge-valley series of undulating screening material with a plurality of alternating ridges and valleys of screening material, each of said ridges having two spaced-apart ridge ends, a ridge top and a ridge bottom, and each ridge end with a portion of screening material that tapers down from its corresponding ridge's ridge top to a level of screening material at its corresponding ridge's ridge bottom.

Abstract: Screens and screen assemblies for a vibratory separator or shale shaker, such screens and screen assemblies made by a method including applying glue in a glue pattern to at least one layer of screening material, said applying done by powered moving mechanical glue application apparatus; in one aspect moving with powered mechanical screen movement apparatus the at least one layer of screening material beneath the powered moving mechanical glue application apparatus; in one aspect, using hot melt moisture-curing glue, and in one aspect facilitating the cure of moisture-curing glue by applying moisture to it.

Abstract: A method for making a screen for a vibratory separator, the method including placing at least one layer of screening material below a glue application apparatus, the glue application apparatus including a main body and a plurality of movable glue nozzles movably connected to the body, applying with the movable glue nozzles an amount of glue, in a pattern to at least a portion of the at least one layer of screening material by moving the movable glue nozzles over the at least one layer of screening material. The method wherein the glue application apparatus includes at least one stationary glue nozzle secured immovably to the main body, the method including applying at least one shearable glue bead having a length to the screening material so that shearing the screening material along the length of the at least one shearable glue bead produces separate sections of the screening material.

Abstract: A screen assembly for a vibratory separator, the screen assembly including a first screen assembly, a frame to which is mounted screening material, at least one seal member on the frame for sealing contact against a second screen assembly. A unibody structure for a first screen assembly for a vibratory separator, the unibody structure having an integral body member with a portion having a plurality of spaced-apart openings therethrough defining a pattern of a plurality of spaced-apart screening openings, the integral body member including side portions foldable to form a pair of spaced-apart integral side members, and at least one seal member on the integral body member for sealing contact of the unibody structure with another item.