Patents by Inventor David W. Maher
David W. Maher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11378332Abstract: A cryogenic distillation tower for separating a feed stream. The tower includes a distillation section. A controlled freeze zone section is situated above the distillation section and forms a solid from the feed stream. The controlled freeze zone section includes a spray assembly in an upper section and a melt tray assembly in a lower section. The melt tray assembly includes at least one vapor stream riser that directs the vapor from the distillation section into liquid retained by the melt tray assembly, and one or more draw-off openings positioned to permit a portion of the liquid to exit the controlled freeze zone section. The portion of the liquid indirectly exchanges heat with a heating fluid. One or more return inlets return the portion of the liquid to the melt tray assembly after it has been heated in the heat exchanger.Type: GrantFiled: June 13, 2019Date of Patent: July 5, 2022Assignee: EXXONMOBIL UPSTREAM RESEARCH COMPANYInventors: Jaime A. Valencia, Charles J. Mart, Ransdall K. Smith, David W. Maher
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Patent number: 11306267Abstract: A method of separating a feed stream in a distillation tower. Vapor is permitted to rise upwardly from a distillation section of the distillation tower. A feed stream is introduced into a controlled freeze zone section of the distillation tower, the controlled freeze zone section being situated above the distillation section. The feed stream is released above a level of a liquid retained by a melt tray assembly in the controlled freeze zone section. Vapor from the distillation section is directed into the liquid retained by the melt tray assembly. A solid is formed from the feed stream in the controlled freeze zone section.Type: GrantFiled: June 13, 2019Date of Patent: April 19, 2022Assignee: EXXONMOBIL UPSTREAM RESEARCH COMPANYInventors: Jaime A. Valencia, Charles J. Mart, Ransdall K. Smith, David W. Maher
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Patent number: 11255603Abstract: A method of designing, constructing, and operating a hydrocarbon gas treatment plant is disclosed. A target hydrocarbon production range for a hydrocarbon gas meeting a required product specification is established. A cryogenic distillation column is designed and constructed with a vapor capacity to meet the target hydrocarbon production range. A variable feed refrigeration system is incorporated to cool an inlet feed of the hydrocarbon gas. The variable feed refrigeration system is designed to handle the target hydrocarbon production range and a wide range of contaminant concentrations in the inlet feed. A variable bottoms heating system is incorporated to handle heating duties associated with the wide range of contaminant concentrations in the inlet feed. A variable bottoms pumping system is incorporated to handle liquid flows associated with the wide range of contaminant concentrations in the inlet feed.Type: GrantFiled: August 24, 2016Date of Patent: February 22, 2022Assignee: ExxonMobil Upstream Research CompanyInventors: Jaime A. Valencia, Robert D. Denton, David W. Maher
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Patent number: 11000797Abstract: A method of separating impurities from a natural gas stream. The natural gas stream is cooled through heat exchange with one or more process streams to produce a chilled gas stream, which is contacted with a lean solvent stream in a contactor to separate hydrogen sulfide (H2S) from the chilled gas stream, thereby producing a rich solvent stream and a partially-treated gas stream. Carbon dioxide (CO2) and H2S are separated from the partially-treated gas stream in a membrane separation system, thereby creating a fully-treated gas stream and a permeate gas stream, the permeate gas stream being comprised primarily of H2S and CO2, and the fully-treated gas stream being comprised primarily of natural gas. The fully-treated gas stream and the permeate gas stream are at a lower temperature than the partially-treated gas stream. The fully-treated gas stream and the permeate gas stream comprise the one or more process streams.Type: GrantFiled: August 13, 2018Date of Patent: May 11, 2021Assignee: ExxonMobil Upstream Research CompanyInventors: David W. Maher, Shwetha Ramkumar, P. Scott Northrop, Robert D. Denton
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Publication number: 20210131613Abstract: Methods and systems for cryogenically separating contaminants and regasification of LNG utilizing common refrigeration equipment and/or fuel. An integrated system includes: a component for separating contaminants from an input feed stream; a heat exchanger coupled to a first line, wherein: the first line is coupled to the component for separating contaminants, and the heat exchanger cools a first feed stream of the first line; and a LNG regasification system comprising a vaporizer, wherein: the vaporizer heats a LNG stream of the LNG regasification system, and the heat exchanger functions as the vaporizer. A process includes: separating contaminants from an input feed stream with a component for separating contaminants; cooling a first feed stream with a heat exchanger, wherein the heat exchanger is coupled to the component for separating contaminants; and heating a LNG stream with a vaporizer of a LNG regasification system, wherein the heat exchanger functions as the vaporizer.Type: ApplicationFiled: October 5, 2020Publication date: May 6, 2021Inventors: David W. MAHER, Chad C. RASMUSSEN, Richard Perry CONNELL
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Patent number: 10913042Abstract: Systems and methods are provided for conversion of light paraffinic gases to form liquid products in a process performed in a fixed bed radial-flow reactor. The light paraffins can correspond to C3+ paraffins. Examples of liquid products that can be formed include C6-C12 aromatics, such as benzene, toluene, and xylene. The fixed bed radial-flow reactor can allow for improved control over the reaction conditions for paraffin conversion in spite of the fixed bed nature of the reactor. This can allow the process to operate with improved efficiency while reducing or minimizing the complexity of operation relative to non-fixed bed reactor systems.Type: GrantFiled: December 10, 2018Date of Patent: February 9, 2021Assignee: ExxonMobil Research and Engineering CompanyInventors: Arsam Behkish, David W. Maher, Paul F. Keusenkothen, Jaime A. Valencia
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Publication number: 20200002634Abstract: A method of separating a feed stream in a distillation tower. Vapor is permitted to rise upwardly from a distillation section of the distillation tower. A feed stream is introduced into a controlled freeze zone section of the distillation tower, the controlled freeze zone section being situated above the distillation section. The feed stream is released above a level of a liquid retained by a melt tray assembly in the controlled freeze zone section. Vapor from the distillation section is directed into the liquid retained by the melt tray assembly. A solid is formed from the feed stream in the controlled freeze zone section.Type: ApplicationFiled: June 13, 2019Publication date: January 2, 2020Inventors: Jaime A. VALENCIA, Charies J. Mart, Ransdall K. Smith, David W. Maher
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Publication number: 20200003490Abstract: A cryogenic distillation tower for separating a feed stream. The tower includes a distillation section. A controlled freeze zone section is situated above the distillation section and forms a solid from the feed stream. The controlled freeze zone section includes a spray assembly in an upper section and a melt tray assembly in a lower section. The melt tray assembly includes at least one vapor stream riser that directs the vapor from the distillation section into liquid retained by the melt tray assembly, and one or more draw-off openings positioned to permit a portion of the liquid to exit the controlled freeze zone section. The portion of the liquid indirectly exchanges heat with a heating fluid. One or more return inlets return the portion of the liquid to the melt tray assembly after it has been heated in the heat exchanger.Type: ApplicationFiled: June 13, 2019Publication date: January 2, 2020Inventors: Jaime A. VALENCIA, Charles J. MART, Ransdall K. SMITH, David W. MAHER
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Patent number: 10323495Abstract: Disclosed techniques include a method of obtaining an enhanced oil recovery fluid from a hydrocarbon reservoir, comprising producing a hydrocarbon stream from the hydrocarbon reservoir, separating an associated gas stream from the hydrocarbon stream, and condensing at least a portion of the associated gas stream to obtain an enriched hydrocarbon fluid suitable for injecting into a liquid layer of the hydrocarbon reservoir to enhance recovery of hydrocarbons from the hydrocarbon reservoir.Type: GrantFiled: March 9, 2017Date of Patent: June 18, 2019Assignee: ExxonMobil Upstream Research CompanyInventors: Jaime A. Valencia, David W. Maher, Robert D. Denton, Gary F. Teletzke, Michael W. Lin
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Publication number: 20190105626Abstract: Systems and methods are provided for conversion of light paraffinic gases to form liquid products in a process performed in a fixed bed radial-flow reactor. The light paraffins can correspond to C3+ paraffins. Examples of liquid products that can be formed include C6-C12 aromatics, such as benzene, toluene, and xylene. The fixed bed radial-flow reactor can allow for improved control over the reaction conditions for paraffin conversion in spite of the fixed bed nature of the reactor. This can allow the process to operate with improved efficiency while reducing or minimizing the complexity of operation relative to non-fixed bed reactor systems.Type: ApplicationFiled: December 10, 2018Publication date: April 11, 2019Inventors: Arsam BEHKISH, David W. MAHER, Paul F. KEUSENKOTHEN, Jaime A. VALENCIA
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Publication number: 20190054415Abstract: A method of separating impurities from a natural gas stream. CO2 and H2S are separated from the natural gas stream in a membrane separation system, thereby creating a partially-treated gas stream and a permeate gas stream, both of which are at a lower temperature than the natural gas stream. The partially-treated gas stream is contacted with a first lean solvent stream in a first contactor to separate H2S from the partially-treated gas stream, thereby producing a first rich solvent stream and a fully-treated gas stream. The permeate gas stream is contacted with a second lean solvent stream in a second contactor to separate H2S therefrom to produce a second rich solvent stream and a CO2 gas stream. H2S and CO2 are removed from the first and second rich solvent streams, thereby producing the first and second lean solvent streams.Type: ApplicationFiled: August 13, 2018Publication date: February 21, 2019Inventors: David W. Maher, Shwetha Ramkumar, P. Scott Northrop, Robert D. Denton
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Publication number: 20190054416Abstract: A method of separating impurities from a natural gas stream. The natural gas stream is cooled through heat exchange with one or more process streams to produce a chilled gas stream, which is contacted with a lean solvent stream in a contactor to separate hydrogen sulfide (H2S) from the chilled gas stream, thereby producing a rich solvent stream and a partially-treated gas stream. Carbon dioxide (CO2) and H2S are separated from the partially-treated gas stream in a membrane separation system, thereby creating a fully-treated gas stream and a permeate gas stream, the permeate gas stream being comprised primarily of H2S and CO2, and the fully-treated gas stream being comprised primarily of natural gas. The fully-treated gas stream and the permeate gas stream are at a lower temperature than the partially-treated gas stream. The fully-treated gas stream and the permeate gas stream comprise the one or more process streams.Type: ApplicationFiled: August 13, 2018Publication date: February 21, 2019Inventors: David W. Maher, Shwetha Ramkumar, P. Scott Northrop, Robert D. Denton
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Publication number: 20180229198Abstract: Systems and methods are provided for conversion of light paraffinic gases to form liquid products in a process performed in a fixed bed radial-flow reactor. The light paraffins can correspond to C3+ paraffins. Examples of liquid products that can be formed include C6-C12 aromatics, such as benzene, toluene, and xylene. The fixed bed radial-flow reactor can allow for improved control over the reaction conditions for paraffin conversion in spite of the fixed bed nature of the reactor. This can allow the process to operate with improved efficiency while reducing or minimizing the complexity of operation relative to non-fixed bed reactor systems.Type: ApplicationFiled: January 22, 2018Publication date: August 16, 2018Inventors: Arsam BEHKISH, David W. MAHER, Paul F. KEUSENKOTHEN, Jaime A. VALENCIA
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Publication number: 20180022667Abstract: The invention relates to converting non-aromatic hydrocarbon in the presence of CO2 to produce aromatic hydrocarbon. CO2 methanation using molecular hydrogen produced during the aromatization increases aromatic hydrocarbon yield. The invention also relates to equipment and materials useful in such upgrading, to processes for carrying out such upgrading, and to the use of such processes for, e.g., natural gas upgrading.Type: ApplicationFiled: September 12, 2017Publication date: January 25, 2018Inventors: John S. Buchanan, Paul F. Keusenkothen, David W. Maher, Jaime A. Valencia
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Patent number: 9869511Abstract: A method for separating a feed stream in a distillation tower comprising maintaining a controlled freeze zone (CFZ) section in the distillation tower, receiving a freezing zone liquid stream in a spray nozzle assembly in the CFZ section, wherein the spray nozzle assembly comprises a plurality of outer spray nozzles on an outer periphery of the spray nozzle assembly and at least one inner spray nozzle interior to the outer spray nozzles, wherein each outer spray nozzle is configured to spray the freezing zone liquid stream along a central spray axis, and wherein the central spray axis of at least one of the outer spray nozzles is not parallel to a CFZ wall, and spraying the freezing zone liquid stream through the spray nozzle assembly into the CFZ section to keep a temperature and pressure at which the solid and the hydrocarbon-enriched vapor stream form.Type: GrantFiled: October 17, 2014Date of Patent: January 16, 2018Assignee: ExxonMobil Upstream Research CompanyInventors: Jaime A. Valencia, David W. Maher
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Patent number: 9796643Abstract: The invention relates to converting non-aromatic hydrocarbon in the presence of CO2 to produce aromatic hydrocarbon. CO2 methanation using molecular hydrogen produced during the aromatization increases aromatic hydrocarbon yield. The invention also relates to equipment and materials useful in such upgrading, to processes for carrying out such upgrading, and to the use of such processes for, e.g., natural gas upgrading.Type: GrantFiled: August 18, 2016Date of Patent: October 24, 2017Assignee: ExxonMobil Chemical Patents Inc.Inventors: John S. Buchanan, Paul F. Keusenkothen, David W. Maher, Jaime A. Valencia
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Publication number: 20170283688Abstract: Disclosed techniques include a method of obtaining an enhanced oil recovery fluid from a hydrocarbon reservoir, comprising producing a hydrocarbon stream from the hydrocarbon reservoir, separating an associated gas stream from the hydrocarbon stream, and condensing at least a portion of the associated gas stream to obtain an enriched hydrocarbon fluid suitable for injecting into a liquid layer of the hydrocarbon reservoir to enhance recovery of hydrocarbons from the hydrocarbon reservoir.Type: ApplicationFiled: March 9, 2017Publication date: October 5, 2017Inventors: Jaime A. VALENCIA, David W. Maher, Robert D. Denton, Gary F. Teletzke, Michael W. Lin
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Publication number: 20170088484Abstract: The invention relates to producing aromatic hydrocarbon by aromatization of non-aromatic hydrocarbon, including feed pretreatment, aromatization of the aromatization feed's C2 hydrocarbon and C3+ non-aromatic hydrocarbon, and recovery of an aromatic product. The invention also relates to modules for carrying out the pretreatment, aromatization, and recovery, and also modules for auxiliary function such as power generation.Type: ApplicationFiled: August 18, 2016Publication date: March 30, 2017Inventors: David W. Maher, Robert D. Denton, Jaime A. Valencia, Paul F. Keusenkothen
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Publication number: 20170088486Abstract: The invention relates to converting non-aromatic hydrocarbon in the presence of CO2 to produce aromatic hydrocarbon. CO2 methanation using molecular hydrogen produced during the aromatization increases aromatic hydrocarbon yield. The invention also relates to equipment and materials useful in such upgrading, to processes for carrying out such upgrading, and to the use of such processes for, e.g., natural gas upgrading.Type: ApplicationFiled: August 18, 2016Publication date: March 30, 2017Inventors: John S. Buchanan, Paul F. Keusenkothen, David W. Maher, Jaime A. Valencia
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Publication number: 20170089638Abstract: A method of designing, constructing, and operating a hydrocarbon gas treatment plant is disclosed. A target hydrocarbon production range for a hydrocarbon gas meeting a required product specification is established. A cryogenic distillation column is designed and constructed with a vapor capacity to meet the target hydrocarbon production range. A variable feed refrigeration system is incorporated to cool an inlet feed of the hydrocarbon gas. The variable feed refrigeration system is designed to handle the target hydrocarbon production range and a wide range of contaminant concentrations in the inlet feed. A variable bottoms heating system is incorporated to handle heating duties associated with the wide range of contaminant concentrations in the inlet feed. A variable bottoms pumping system is incorporated to handle liquid flows associated with the wide range of contaminant concentrations in the inlet feed.Type: ApplicationFiled: August 24, 2016Publication date: March 30, 2017Inventors: Jaime A. VALENCIA, Robert D. Denton, David W. Maher