Abstract: Airbag cushion assemblies for aspirating ambient air to enhance inflation. Some embodiments may comprise an inflation module comprising an inflator and a plurality of inflation nozzles fluidly coupled with the inflator and configured to deliver inflation gas from the inflator into an airbag cushion. A housing coupled to the airbag cushion may comprise an aspiration inlet configured to allow for receipt of ambient air into the airbag cushion during inflation of the airbag cushion. The plurality of inflation nozzles may be configured to, upon actuation of the inflator, draw ambient air into the airbag cushion along with the inflation gas from the inflator. In some embodiments, a valve assembly may be positioned below the inflation nozzles and may be configured to automatically open upon actuation of the inflator and to automatically close during or following inflation of the airbag cushion.

Abstract: Airbag cushion assemblies for aspirating ambient air to enhance inflation. Some embodiments may comprise an inflation module comprising an inflator and a plurality of inflation nozzles fluidly coupled with the inflator and configured to deliver inflation gas from the inflator into an airbag cushion. A housing coupled to the airbag cushion may comprise an aspiration inlet configured to allow for receipt of ambient air into the airbag cushion during inflation of the airbag cushion. The plurality of inflation nozzles may be configured to, upon actuation of the inflator, draw ambient air into the airbag cushion along with the inflation gas from the inflator. In some embodiments, a valve assembly may be positioned below the inflation nozzles and may be configured to automatically open upon actuation of the inflator and to automatically close during or following inflation of the airbag cushion.

Abstract: A duplex firing inflator structural component and related assemblies are provided. The component includes a molded element that contains a duplex firing initiator assembly including a primary initiator operatively associated with a primary pyrotechnic output composition and a secondary initiator operatively associated with a secondary pyrotechnic output composition. The component also includes a single connector in electrical operative association with the primary and the secondary initiators.

Abstract: A fire suppression apparatus that includes a housing defining a first chamber containing a gas generant. The apparatus further includes an initiator operatively associated with the first chamber and in reaction initiating communication with the gas generant. The initiator, upon actuation, acts to ignite at least some of the gas generant to form gas. The housing further defines a second chamber adjacently disposed to the first chamber. The second chamber contains an endothermically-alterable material and a piston assembly including a piston. Upon actuation, the piston moves to expel at least a portion of the endothermically-alterable material from the second chamber such that the expelled endothermically-alterable material contacts and cools gas formed by the ignition of the gas generant. The housing further has at least one discharge opening to permit cooled gas to exit the housing. Corresponding or associated methods for suppressing a fire are also provided.

Abstract: A duplex firing inflator structural component and related assemblies are provided. The component includes a molded element that contains a duplex firing initiator assembly including a primary initiator operatively associated with a primary pyrotechnic output composition and a secondary initiator operatively associated with a secondary pyrotechnic output composition. The component also includes a single connector in electrical operative association with the primary and the secondary initiators.

Abstract: An exemplary embodiment can be an inflator module assembly. The inflator module assembly can include a module housing having a plurality of gas discharge openings; an inflator housed within the housing, the inflator, upon actuation, emitting gas from one lateral side or end thereof, and a gas treatment assembly mounted within the housing external the side or end of the inflator from which gas is emitted. The gas treatment assembly can include a first strainer element nestled within a second strainer element. The first and second strainer elements each have a side wall including a plurality of gas passage apertures, with at least either 1) the gas passage apertures of the first strainer element offset relative to the gas passage apertures of the second strainer element or 2) the gas passage apertures of the second strainer element offset relative to the module housing gas discharge openings.

Abstract: Gas generator devices and related assemblies are provided that include adjacently disposed ignition and gas generant chambers. Within the gas generant chamber, a quantity of gas generant material is contained within one or more containers having a perforated side wall and oppositely disposed first and second end walls. The first end wall is perforated and disposed adjacent the ignition chamber to allow communication of at least a portion of the ignition products therethrough and into contact with gas generant material therein contained to ignite the gas generant material to produce a product gas. The second end wall is perforated to allow gas flow communication of the product gas therethrough for discharge from the gas generator.

Abstract: A fire suppression apparatus that includes a housing defining a first chamber containing a gas generant. The apparatus further includes an initiator operatively associated with the first chamber and in reaction initiating communication with the gas generant. The initiator, upon actuation, acts to ignite at least some of the gas generant to form gas. The housing further defines a second chamber adjacently disposed to the first chamber. The second chamber contains an endothermically-alterable material and a piston assembly including a piston. Upon actuation, the piston moves to expel at least a portion of the endothermically-alterable material from the second chamber such that the expelled endothermically-alterable material contacts and cools gas formed by the ignition of the gas generant. The housing further has at least one discharge opening to permit cooled gas to exit the housing. Corresponding or associated methods for suppressing a fire are also provided.

Abstract: Gas generator devices and related assemblies are provided that include adjacently disposed ignition and gas generant chambers. Within the gas generant chamber, a quantity of gas generant material is contained within one or more containers having a perforated side wall and oppositely disposed first and second end walls. The first end wall is perforated and disposed adjacent the ignition chamber to allow communication of at least a portion of the ignition products therethrough and into contact with gas generant material therein contained to ignite the gas generant material to produce a product gas. The second end wall is perforated to allow gas flow communication of the product gas therethrough for discharge from the gas generator.

Abstract: An inflator that includes a quantity of gas generant housed within a chamber. A liquid and a piston are also housed within another chamber. This chamber is sealed by a burst disk. The piston includes an opening. During deployment of the inflator, the burst disk is ruptured and the piston moves towards the distal end of the inflator. The movement of the piston hydraulically expels the liquid through the opening in the piston such that the liquid cools and contacts the gas formed by combustion of the gas generant.

Abstract: A new type of inflator that may be used to inflate an airbag is disclosed. The inflator will have a longitudinal axis, a first chamber, and a filter. The filter may be positioned outside of the first chamber. A first quantity of gas generant is positioned within the first chamber. A first strainer having a plurality of gas flow holes is also positioned within the first chamber. The first quantity of gas generant is located exterior of the strainer. Upon combustion of the first quantity of gas generant produces a first quantity of gas that flows towards the longitudinal axis while passing through the gas flow holes, enters the filter, and then flows away from the longitudinal axis while passing through the filter.

Abstract: An inflator that includes a quantity of gas generant housed within a chamber. A liquid and a piston are also housed within another chamber. This chamber is sealed by a burst disk. The piston includes an opening. During deployment of the inflator, the burst disk is ruptured and the piston moves towards the distal end of the inflator. The movement of the piston hydraulically expels the liquid through the opening in the piston such that the liquid cools and contacts the gas formed by combustion of the gas generant.

Abstract: A modular inflator device for inflating an inflatable cushion of an inflatable cushion restraint system. The inflator device has an elongated cylindrical configuration and includes a supply of gas generant material to produce inflation gas upon reaction initiation. The inflator device includes a reaction housing defining a reaction chamber containing the supply of gas generant material. An initiator device is connected to the reaction housing and in reaction initiating communication with the supply of gas generant material. The reaction housing includes a plurality of radially oriented chamber discharge openings. Upon reaction initiation of the supply of gas generant material, the inflation gas discharges from the reaction chamber through the discharge openings. An initiator diffuser is disposed between the initiator device and the supply of gas generant material.

Abstract: An ignition composition effective to form a porous igniter substance capable of adhering to an associated inflator apparatus surface for use in an automotive inflatable restraint system and a method for preparing a porous igniter coating formed from the ignition composition are provided. The ignition composition includes a fuel, an oxidizer, a polymeric binder and a blowing agent effective, upon decomposition, to increase the surface area of the porous igniter substance. The porous igniter substance or coating is formed by heating the ignition composition to a predetermined temperature.

Abstract: A new type of inflator that may be used to inflate an airbag is disclosed. The inflator will have a longitudinal axis, a first chamber, and a filter. The filter may be positioned outside of the first chamber. A first quantity of gas generant is positioned within the first chamber. A first strainer having a plurality of gas flow holes is also positioned within the first chamber. The first quantity of gas generant is located exterior of the strainer. Upon combustion of the first quantity of gas generant produces a first quantity of gas that flows towards the longitudinal axis while passing through the gas flow holes, enters the filter, and then flows away from the longitudinal axis while passing through the filter.

Abstract: A modular inflator device for inflating an inflatable cushion of an inflatable cushion restraint system. The inflator device has an elongated cylindrical configuration and includes a supply of gas generant material to produce inflation gas upon reaction initiation. The inflator device includes a reaction housing defining a reaction chamber containing the supply of gas generant material. An initiator device is connected to the reaction housing and in reaction initiating communication with the supply of gas generant material. The reaction housing includes a plurality of radially oriented chamber discharge openings. Upon reaction initiation of the supply of gas generant material, the inflation gas discharges from the reaction chamber through the discharge openings. An initiator diffuser is disposed between the initiator device and the supply of gas generant material.

Abstract: An impact energy management system for absorbing or displacing kinetic energy during a collision. The system includes a housing defining a chamber and a contact element disposed at least partially within the chamber and longitudinally movable therein. At least a first load bearing pin is disposed between the energy adsorbing member and the housing. Prior to the collision, the contact element is disposed in an impact position, and upon the collision, the contact element moves within the chamber and the first pin deforms a segment of at least one of the housing or contact element, thereby reducing the force of the impact by transferring energy into the deformation.

Abstract: An impact energy management system for absorbing or displacing kinetic energy during a collision. The system includes a housing defining a chamber and a contact element disposed at least partially within the chamber and longitudinally movable therein. A tab extends from a side wall of one of the housing and the contact element. Prior to a collision, the contact element is disposed in an impact position, and upon the collision the contact element moves within the chamber. The tab contacts a side wall portion of an other of the one of the housing and the contact element. The side wall of the housing and/or the contact element tears to absorb or displace kinetic energy during the collision, thereby reducing the force of the impact by transferring energy through the tearing.

Abstract: An airbag restrain system is disclosed for use in automotive protective systems. The airbag restraint system includes an inflatable airbag cushion having a tether coupled to the interior surface of the cushion. The airbag restraint system further includes first and second inflators for dual mode airbag cushion deployment. Upon a pre-impact condition, the first inflator deploys to partially inflate the cushion and release the tether. The second inflator also deploys to inflate the cushion to approximately full capacity. Upon an impact condition, only the second inflator deploys and the tether extends until taut to limit expansion of the cushion. Means are provided to retain and release the tether in response to the first inflator.

Abstract: Disclosed are embodiments of methods and apparatus for inflating an airbag with a tether release system. In one embodiment of the invention, first and second inflators are employed. A tether is operatively connected with one of the inflators such that the system is configured to release the tether upon deployment of one of the inflators and to allow the tether to restrict the full inflation size of the airbag upon deployment of the other inflator.