Patents by Inventor David W. Sokol
David W. Sokol has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11955763Abstract: An apparatus may include a diode-pumped solid-state laser oscillator configured to output a pulsed laser beam, a modulator configured to modify an energy and a temporal profile of the pulsed laser beam, and an amplifier configured to amplify an energy of the pulse laser beam. A modified and amplified beam to laser peen a target part may have an energy of about 5 J to about 10 J, an average power (defined as energy (J)×frequency (Hz)) of from about 25 W to about 200 W, with a flattop beam uniformity of less than about 0.2. The diode-pumped solid-state oscillator may be configured to output a beam having both a single longitudinal mode and a single transverse mode, and to produce and output beams at a frequency of about 20 Hz.Type: GrantFiled: September 21, 2020Date of Patent: April 9, 2024Assignee: Sunrise International, Inc.Inventors: Jeff Dulaney, David W. Sokol, Mark E. O'Loughlin, Keith Glover, Gary May
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Publication number: 20210083446Abstract: An apparatus may include a diode-pumped solid-state laser oscillator configured to output a pulsed laser beam, a modulator configured to modify an energy and a temporal profile of the pulsed laser beam, and an amplifier configured to amplify an energy of the pulse laser beam. A modified and amplified beam to laser peen a target part may have an energy of about 5J to about 10 J, an average power (defined as energy (J)×frequency (Hz)) of from about 25 W to about 200 W, with a flattop beam uniformity of less than about 0.2. The diode-pumped solid-state oscillator may be configured to output a beam having both a single longitudinal mode and a single transverse mode, and to produce and output beams at a frequency of about 20 Hz.Type: ApplicationFiled: September 21, 2020Publication date: March 18, 2021Applicant: LSP Technologies, Inc.Inventors: Jeff Dulaney, David W. Sokol, Mark E. O'Loughlin, Keith Glover, Gary May
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Publication number: 20160054216Abstract: Methods, systems, and apparatuses are disclosed for fiber delivery of a laser pulse used in laser bond inspection. In one embodiment, a system for fiber delivery of a laser pulse for laser bond inspection comprises a laser operable to produce the laser pulse, one or more optical fibers, and an inspection head.Type: ApplicationFiled: August 25, 2015Publication date: February 25, 2016Inventors: David W. Sokol, Jeff L Dulaney
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Patent number: 9144861Abstract: Methods, systems, and apparatuses are disclosed for laser peening hidden surfaces. In one embodiment, a laser processing pen is provided, the laser processing pen comprising: an elongated member, comprising: a laser pulse entry portion; a laser pulse exit portion, wherein the laser pulse exit portion includes at least one optical lens; and at least one tape guide capable of channeling at least a non-adhesive tape overlay in proximity of the laser pulse exit portion.Type: GrantFiled: June 3, 2012Date of Patent: September 29, 2015Assignee: LSP Technologies, Inc.Inventors: David W. Sokol, Jeff L. Dulaney, Nickolas K. McCoy
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Publication number: 20120325788Abstract: Methods, systems, and apparatuses are disclosed for laser peening hidden surfaces.Type: ApplicationFiled: June 3, 2012Publication date: December 27, 2012Inventors: David W. Sokol, Jeff L. Dulaney, Nickolas K. McCoy
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Patent number: 8225664Abstract: Exemplary embodiments are disclosed for the use of Lamb waves in laser bond inspection.Type: GrantFiled: October 17, 2007Date of Patent: July 24, 2012Assignee: LSP TechnologiesInventors: David W. Sokol, Craig T. Walters, Kevin R. Housen, Richard H. Bossi, Steven M. Toller
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Patent number: 7775122Abstract: Tape overlays for use in laser bond inspection are provided, as well as laser bond inspection systems and methods utilizing tape overlays.Type: GrantFiled: October 17, 2007Date of Patent: August 17, 2010Assignee: LSP Technologies, Inc.Inventors: Steven M. Toller, David W. Sokol, Craig T. Walters
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Patent number: 7770454Abstract: A system for evaluating the integrity of a bonded joint in an article includes a laser configured in a laser shock processing arrangement to perform a laser shock processing treatment on the article. A beam delivery system employs an articulated arm assembly to communicate the radiant energy emitted by the laser to a process head proximate the article. The laser shock processing treatment causes the formation of shockwaves that propagate through the article, inducing internal stress wave activity that characteristically interacts with the bonded joint. A sensor detects a stress wave signature emanating from the article, which is indicative of the integrity of the bond. A detector such as a non-contact electromagnetic acoustic transducer provides a measure of the stress wave signature in the form of surface motion measurements.Type: GrantFiled: September 27, 2004Date of Patent: August 10, 2010Assignee: LSP Technologies, Inc.Inventors: David W. Sokol, Craig T. Walters, Jeff L. Dulaney, Steven M. Toller
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Patent number: 7752953Abstract: A system for neutralizing a buried mine includes a laser that is configured to generate laser energy that communicates through the covering ground material and accesses the mine in a manner sufficient to neutralize the mine. Neutralization can occur by deflagration or detonation. The laser includes a solid-state lasing medium that is run substantially uncooled during the lasing run. Namely, the lasing medium is operated without cooling until the lasing medium reaches a temperature where thermal population in a lower laser level begins to significantly lower inversion density. Following completion of the lasing run, the lasing medium is cooled at a rate limited only by a thermal stress fracture level of the lasing medium. Operation of the laser in this manner permits the laser to deliver high-irradiance, high-repetition rate pulses according to a burst mode operation that successfully accomplishes neutralization in a desired time period.Type: GrantFiled: March 12, 2003Date of Patent: July 13, 2010Assignee: LSP Technologies, Inc.Inventors: David W. Sokol, Jeff L. Dulaney, Craig T. Walters
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Patent number: 7735377Abstract: Methods, systems, and apparatuses are provided for generation of focused stress waves that selectively apply tensile stress to local regions of a bonded article.Type: GrantFiled: March 2, 2009Date of Patent: June 15, 2010Assignees: LSP Technologies, Inc., The Boeing CompanyInventors: David W. Sokol, Craig T. Walters, Steven M. Toller, Richard H. Bossi, Kevin R. Housen
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Patent number: 7509876Abstract: Methods, systems, and apparatuses are provided for generation of focused stress waves that selectively apply tensile stress to local regions of a bonded article.Type: GrantFiled: October 17, 2007Date of Patent: March 31, 2009Assignees: LSP Technologies, Inc., The Boeing CompanyInventors: David W. Sokol, Craig T. Walters, Kevin R. Houson, Richard H. Bossi, Steven M. Toller
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Publication number: 20040224179Abstract: A laser shock processing treatment enables a selectively adjustable and customized compressive residual stress distribution profile to be developed within a workpiece by tailoring the size and shape of the laser beam spots. One peening operation applies to the workpiece a first pattern having relatively large laser beam spots and then applies a second pattern having relatively small laser beam spots. The composite use of such small and large beam spots enables the stress distribution profile to be tailored to the part specifications. The large beam spots maximize the depth of compressive residual stress in the part, while the small beam spots optimize the surface compressive residual stresses of the part. The use of small spot beam patterns allows untreated or improperly processed areas to be laser peened.Type: ApplicationFiled: May 9, 2003Publication date: November 11, 2004Applicant: LSP Technologies, Inc.Inventors: David W. Sokol, Allan H. Clauer
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Publication number: 20040200341Abstract: A system for neutralizing a buried mine includes a laser that is configured to generate laser energy that communicates through the covering ground material and accesses the mine in a manner sufficient to neutralize the mine. Neutralization can occur by deflagration or detonation. The laser includes a solid-state lasing medium that is run substantially uncooled during the lasing run. Namely, the lasing medium is operated without cooling until the lasing medium reaches a temperature where thermal population in a lower laser level begins to significantly lower inversion density. Following completion of the lasing run, the lasing medium is cooled at a rate limited only by a thermal stress fracture level of the lasing medium. Operation of the laser in this manner permits the laser to deliver high-irradiance, high-repetition rate pulses according to a burst mode operation that successfully accomplishes neutralization in a desired time period.Type: ApplicationFiled: March 12, 2003Publication date: October 14, 2004Inventors: Craig T. Walters, Jeff L. Dulaney, David W. Sokol
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Patent number: 6554921Abstract: A method and apparatus for quality control of laser shock processing. The method includes measuring emissions and characteristics of a workpiece when subjected to a pulse of coherent energy from a laser. These empirically measured emissions and characteristics of the workpiece are correlated to theoretical shock pressure, residual stress profile, or fatigue life of the workpiece. The apparatus may include a radiometer or acoustic detection device for measuring these characteristics.Type: GrantFiled: June 29, 2001Date of Patent: April 29, 2003Assignee: LSP Technologies, Inc.Inventors: David W. Sokol, Craig T. Walters, Harold M. Epstein, Allan H. Clauer, Jeffrey L. Dulaney, Mark O'Loughlin
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Patent number: 6512584Abstract: A method of testing the operation of a laser peening system includes providing a sensor in a possible laser beam path, applying a transparent overlay material to the sensor, directing a pulse of coherent energy to the sensor through the transparent overlay material to create a shock wave, and determining a characteristic of the created shock wave with the sensor.Type: GrantFiled: June 29, 1998Date of Patent: January 28, 2003Assignee: LSP Technologies, Inc.Inventors: Mark E. O'Loughlin, Allan H. Clauer, David W. Sokol, Jeffrey L. Dulaney, Steven M. Toller
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Publication number: 20010045416Abstract: A method and apparatus for quality control of laser shock processing. The method includes measuring emissions and characteristics of a workpiece when subjected to a pulse of coherent energy from a laser. These empirically measured emissions and characteristics of the workpiece are correlated to theoretical shock pressure, residual stress profile, or fatigue life of the workpiece. The apparatus may include a radiometer or acoustic detection device for measuring these characteristics.Type: ApplicationFiled: June 29, 2001Publication date: November 29, 2001Applicant: LSP TECHNOLOGIES, INC.Inventors: David W. Sokol, Craig T. Walters, Harold M. Epstein, Allan H. Clauer, Jeffrey L. Dulaney, Mark O'Loughlin
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Patent number: 6254703Abstract: A method and apparatus for quality control of laser shock processing. The method includes measuring emissions and characteristics of a workpiece when subjected to a pulse of coherent energy from a laser. These empirically measured emissions and characteristics of the workpiece are correlated to theoretical shock pressure, residual stress profile, or fatigue life of the workpiece. The apparatus may include a radiometer or acoustic detection device for measuring these characteristics.Type: GrantFiled: February 19, 1999Date of Patent: July 3, 2001Assignee: LSP Technologies, Inc.Inventors: David W. Sokol, Craig T. Walters, Harold M. Epstein, Allan H. Clauer, Jeffrey L. Dulaney, Mark O'Loughlin
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Patent number: 6057003Abstract: The present invention provides a method of laser shock processing that can be used in a production environment that increases the peak pressure of the shock wave applied to the workpiece that increases residual compresses stresses therein. Such improvement is created by a reduction of dielectric breakdown of the transparent overlay layer utilized.The method includes the steps of applying a transparent overlay such as water over the workpiece and reducing or limiting the thickness of the transparent overlay material. An alternate embodiment of the invention to reduce dielectric breakdown incorporates the use of a changing or circularly polarized laser beam as opposed to a linearly polarized laser beam.Type: GrantFiled: June 13, 1997Date of Patent: May 2, 2000Assignee: LSP Technologies, Inc.Inventors: Jeff L. Dulaney, Allan H. Clauer, David W. Sokol
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Patent number: 5935464Abstract: A laser peening apparatus, including a laser generator to generate a laser beam having a first cross-sectional shape; and a diffractive optic element. The diffractive optic element changes the laser beam to a second cross-sectional shape. The apparatus also includes demagnifying and magnifying lenses. The diffractive optic element may create a second cross-sectional shape such as rectangular, hexagonal, or even split the laser beam into multiple beams. The diffractive optic element may also create a second cross-sectional shape of the laser beam varying in intensity thereacross or varying in energy distribution.Type: GrantFiled: September 11, 1997Date of Patent: August 10, 1999Assignee: LSP Technologies, Inc.Inventors: Jeff L. Dulaney, David W. Sokol
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Patent number: 5911891Abstract: Method of changing the residual compressive stresses of an area of a workpiece by tailoring multiple laser beams applied to the workpiece. In one embodiment, a relatively long duration laser pulse is applied to the workpiece followed by a relatively short duration laser pulse. Other tailoring embodiments used to increase the total residual compressive stress of workpieces include blending two laser pulses, or splicing them utilizing a first short sliced-type beam combined with a relatively long duration, high powered gaussian laser beam pulse. A third embodiment utilizes two or more laser beams or pulses of different wavelengths.Type: GrantFiled: September 11, 1997Date of Patent: June 15, 1999Assignee: LSP Technologies, Inc.Inventors: Jeff L. Dulaney, Allan H. Clauer, David W. Sokol