Patents by Inventor David W. Staubs

David W. Staubs has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11130915
    Abstract: Methanol-to-gasoline (MTG) conversion may be performed with forward methanol processing. Methanol may be fed to a first reactor where it may be catalytically converted under dimethyl ether formation conditions in the presence of a first catalyst to form a product mixture comprising dimethyl ether (DME), methanol, and water. The DME may be separated from the methanol and the water and delivered to a second reactor. In the second reactor, the DME may be catalytically converted under MTG conversion conditions in the presence of a second catalyst to form a second product mixture comprising gasoline hydrocarbons and light hydrocarbon gas. The methanol and the water from the first reactor may be separated further to obtain substantially water-free methanol, which may be delivered to the second reactor. The separation of methanol from the water may be performed using the light hydrocarbon gas to effect stripping of the methanol.
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: September 28, 2021
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Mohsen N. Harandi, Suriyanarayanan Rajagopalan, David W. Staubs, Terry E. Helton, Mitch L. Hindman
  • Patent number: 11118115
    Abstract: Methanol-to-gasoline (MTG) conversion may be performed with a methanol recycling. Methanol may be fed to a first reactor where it may be catalytically converted under dimethyl ether formation conditions in the presence of a first catalyst to form a product mixture comprising dimethyl ether (DME), methanol, and water. The DME may be separated from the methanol and the water and delivered to a second reactor. In the second reactor, the DME may be catalytically converted under MTG conversion conditions in the presence of a second catalyst to form a second product mixture comprising gasoline hydrocarbons and light hydrocarbon gas. The methanol and the water from the first reactor may be separated further to obtain substantially water-free methanol, which may be returned to the first reactor. The separation of methanol from the water may be performed using the light hydrocarbon gas to effect stripping of the methanol.
    Type: Grant
    Filed: June 16, 2020
    Date of Patent: September 14, 2021
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Mohsen N. Harandi, Suriyanarayanan Rajagopalan, David W. Staubs, Terry E. Helton, Mitch L. Hindman
  • Publication number: 20200399543
    Abstract: Methanol-to-gasoline (MTG) conversion may be performed with a methanol recycling. Methanol may be fed to a first reactor where it may be catalytically converted under dimethyl ether formation conditions in the presence of a first catalyst to form a product mixture comprising dimethyl ether (DME), methanol, and water. The DME may be separated from the methanol and the water and delivered to a second reactor. In the second reactor, the DME may be catalytically converted under MTG conversion conditions in the presence of a second catalyst to form a second product mixture comprising gasoline hydrocarbons and light hydrocarbon gas. The methanol and the water from the first reactor may be separated further to obtain substantially water-free methanol, which may be returned to the first reactor. The separation of methanol from the water may be performed using the light hydrocarbon gas to effect stripping of the methanol.
    Type: Application
    Filed: June 16, 2020
    Publication date: December 24, 2020
    Inventors: Mohsen N. Harandi, Suriyanarayanan Rajagopalan, David W. Staubs, Terry E. Helton, Mitch L. Hindman
  • Publication number: 20200399544
    Abstract: Methanol-to-gasoline (MTG) conversion may be performed with forward methanol processing. Methanol may be fed to a first reactor where it may be catalytically converted under dimethyl ether formation conditions in the presence of a first catalyst to form a product mixture comprising dimethyl ether (DME), methanol, and water. The DME may be separated from the methanol and the water and delivered to a second reactor. In the second reactor, the DME may be catalytically converted under MTG conversion conditions in the presence of a second catalyst to form a second product mixture comprising gasoline hydrocarbons and light hydrocarbon gas. The methanol and the water from the first reactor may be separated further to obtain substantially water-free methanol, which may be delivered to the second reactor. The separation of methanol from the water may be performed using the light hydrocarbon gas to effect stripping of the methanol.
    Type: Application
    Filed: June 16, 2020
    Publication date: December 24, 2020
    Inventors: Mohsen N. Harandi, Suriyanarayanan Rajagopalan, David W. Staubs, Terry E. Helton, Mitch L. Hindman
  • Publication number: 20200239785
    Abstract: Systems and processes for removing organic acids from liquid hydrocarbon product streams are provided. The systems and processes can include injecting an ammoniated water wash into a liquid hydrocarbon product stream, such as an effluent stream from a methanol conversion process, and subsequently separating the treated liquid hydrocarbon product stream from the wash water. The addition of ammonia can reduce the amount of water wash by an unexpected amount.
    Type: Application
    Filed: January 14, 2020
    Publication date: July 30, 2020
    Inventors: Charles R. Bolz, Suriyanarayanan Rajagopalan, Mohsen N. Harandi, David W. Staubs
  • Patent number: 7799964
    Abstract: Liquefied Petroleum Gas (LPG) can be recovered from various streams using a multiple membrane recovery process producing hydrogen stream at high yield and high purity and a C3+ LPG stream at high yield with low energy expenditure.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: September 21, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Bhupender S. Minhas, David W. Staubs
  • Publication number: 20070232847
    Abstract: Liquefied Petroleum Gas (LPG) can be recovered from various streams using a multiple membrane recovery process producing hydrogen stream at high yield and high purity and a C3+ LPG stream at high yield with low energy expenditure.
    Type: Application
    Filed: March 30, 2007
    Publication date: October 4, 2007
    Inventors: Bhupender S. Minhas, David W. Staubs
  • Patent number: 5354451
    Abstract: A two stage process for catalytically reforming a gasoline boiling range hydrocarbonaceous feedstock. The reforming is conducted in two stages wherein the first stage is operated in a fixed-bed mode, and the second stage is operated in a moving-bed continual catalyst regeneration mode. A gaseous stream comprised of hydrogen and predominantly C.sub.4.sup.-- hydrocarbon gases are separated between stages. A portion of the hydrogen-rich gaseous stream is recycled and the remaining portion along with the C.sub.5.sup.+ stream are sent to second stage reforming.
    Type: Grant
    Filed: December 9, 1991
    Date of Patent: October 11, 1994
    Assignee: Exxon Research and Engineering Company
    Inventors: Stuart S. Goldstein, Paul W. Kamienski, David W. Staubs, Gerrit S. Swart, George A. Swan, III
  • Patent number: 5203988
    Abstract: Disclosed is a process for catalytically reforming a gasoline boiling range hydrocarbonaceous feedstock. The reforming is conducted in multiple stages with heavy aromatics removal between the first and second stages.
    Type: Grant
    Filed: August 19, 1991
    Date of Patent: April 20, 1993
    Assignee: Exxon Research & Engineering Company
    Inventors: George A. Swan, III, James P. Bailor, David W. Staubs, Eduardo Mon
  • Patent number: 5196110
    Abstract: A two stage catalytic reforming process. The first stage is comprised of two separate fixed-bed reforming units each comprised of one or more serially connected fixed-bed reforming zones. The second stage is comprised of one or more moving-bed reforming zones with continual catalyst regeneration. A hydrogen-rich gaseous stream is separated after each fixed-bed unit and a portion is recycled to the respective fixed-bed reforming zones.
    Type: Grant
    Filed: December 9, 1991
    Date of Patent: March 23, 1993
    Assignee: Exxon Research and Engineering Company
    Inventors: Gerrit S. Swart, Paul W. Kamienski, Stuart S. Goldstein, David W. Staubs, George A. Swan, III
  • Patent number: 4839023
    Abstract: Disclosed is a process for converting heavy hydrocarbonaceous feedstock to more valuable products. The feedstock is introduced into a coking unit containing a coking zone and a scrubbing zone. The bottoms fraction from the scrubbing zone is passed through a microfiltration unit, thus removing fine coke particles which are recycled to the coking zone. The substantially solids-free filtrate is hydrotreated, then passed to a catalytic cracking unit.
    Type: Grant
    Filed: September 16, 1987
    Date of Patent: June 13, 1989
    Assignee: Exxon Research and Engineering Company
    Inventors: Francis X. Mayer, William E. Lewis, Joseph P. Matula, David W. Staubs
  • Patent number: 4834864
    Abstract: Disclosed is a process wherein a scrubber bottom stream from a fluid coker is departiculated by passing it through a microfiltration system. The substantially solids-free filtrate is then upgraded by hydrotreating.
    Type: Grant
    Filed: September 16, 1987
    Date of Patent: May 30, 1989
    Assignee: Exxon Research and Engineering Company
    Inventors: Francis X. Mayer, William E. Lewis, Joseph P. Matula, David W. Staubs
  • Patent number: 4368113
    Abstract: A hydrocracking process is provided in which the heavy bottoms fraction recovered from the hydrocracked product is heat treated prior to being recycled to the hydrocracking zone. The resulting hydrocracked product has an increased amount of constituents boiling in the middle distillate range.
    Type: Grant
    Filed: August 31, 1981
    Date of Patent: January 11, 1983
    Assignee: Exxon Research and Engineering Co.
    Inventors: William E. Winter, Mafer E. Tunison, David W. Staubs