Patents by Inventor David William Johnson

David William Johnson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20260001058
    Abstract: The invention discloses a catalyst comprising a silica support, a modifier metal and a catalytic alkali metal. The silica support has a multimodal pore size distribution comprising a mesoporous pore size distribution having an average pore size in the range 2 to 50 nm and a pore volume of said mesopores of at least 0.1 cm3/g, and a macroporous pore size distribution having an average pore size of more than 50 nm and a pore volume of said macropores of at least 0.1 cm3/g. The level of catalytic alkali metal on the silica support is at least 2 mol %. The modifier metal is selected from Mg, B, Al, Ti, Zr and Hf. The invention also discloses a method of producing the catalyst, a method of producing an ethylenically unsaturated carboxylic acid or ester in the presence of the catalyst, and a process for preparing an ethylenically unsaturated acid or ester in the presence of the catalyst.
    Type: Application
    Filed: September 4, 2025
    Publication date: January 1, 2026
    Inventors: Jonathan Runnacles, David William Johnson, Toshio Hasegawa, Kazufumi Nishida, Wataru Ninomiya
  • Patent number: 12434225
    Abstract: The invention discloses a catalyst comprising a silica support, a modifier metal and a catalytic alkali metal. The silica support has a multimodal pore size distribution comprising a mesoporous pore size distribution having an average pore size in the range 2 to 50 nm and a pore volume of said mesopores of at least 0.1 cm3/g, and a macroporous pore size distribution having an average pore size of more than 50 nm and a pore volume of said macropores of at least 0.1 cm3/g. The level of catalytic alkali metal on the silica support is at least 2 mol %. The modifier metal is selected from Mg, B, Al, Ti, Zr and Hf. The invention also discloses a method of producing the catalyst, a method of producing an ethylenically unsaturated carboxylic acid or ester in the presence of the catalyst, and a process for preparing an ethylenically unsaturated acid or ester in the presence of the catalyst.
    Type: Grant
    Filed: July 24, 2020
    Date of Patent: October 7, 2025
    Assignee: MITSUBISHI CHEMICAL UK LIMITED
    Inventors: Jonathan Runnacles, David William Johnson, Toshio Hasegawa, Kazufumi Nishida, Wataru Ninomiya
  • Patent number: 11981951
    Abstract: The present invention relates to a process for the production of methyl methacrylate. The process of the present invention comprises the steps of: a) providing a microorganism in a fermentation medium, under conditions which said microorganism will produce a C3-C12 methacrylate ester; b) providing an organic phase in contact with the fermentation medium, said organic phase including C3-C12 methacrylate ester in a higher concentration than that in the fermentation medium; c) removing organic phase containing the said C3-C12 methacrylate ester from contact with the fermentation medium; and d) transesterifying the removed C3-C12 methacrylate ester with methanol, optionally after separation from the organic phase, to produce methyl methacrylate.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: May 14, 2024
    Assignee: Mitsubishi Chemical UK Limited
    Inventors: Graham Ronald Eastham, Zoe Bethany Clare Disley, David William Johnson, Gill Stephens, Mark Waugh
  • Patent number: 11806694
    Abstract: A catalyst has a modified silica support and comprises a modifier metal, zirconium and/or hafnium, and a catalytic metal on the modified support. The catalyst has at least a proportion, typically, at least 25%, of modifier metal present in moieties having a total of up to 2 modifier metal atoms. The moieties may be derived from a monomeric and/or dimeric cation source. A method of production: provides a silica support with isolated silanol groups with optional treatment to provide isolated silanol groups (—SiOH) at a level of <2.5 groups per nm2; contacting the optionally treated silica support with a monomeric zirconium or hafnium modifier metal compound to effect adsorption onto the support; and optionally calcining the modified support for a time and temperature sufficient to convert the monomeric zirconium or hafnium compound adsorbed on the surface to an oxide or hydroxide of zirconium or hafnium in preparation for catalyst impregnation.
    Type: Grant
    Filed: February 22, 2021
    Date of Patent: November 7, 2023
    Assignee: MITSUBISHI CHEMICAL UK LIMITED
    Inventors: Adam Cullen, David William Johnson, Ian Andrew York
  • Patent number: 11781160
    Abstract: The invention relates to methods for the production of methacrylates using methacrylate tolerant microorganisms.
    Type: Grant
    Filed: May 23, 2019
    Date of Patent: October 10, 2023
    Assignee: Mitsubishi Chemical UK Limited
    Inventors: Zoe Disley, Graham Ronald Eastham, David William Johnson, Laura Martins, Russel Menchavez, Luca Rossoni, Gill Stephens
  • Patent number: 11602733
    Abstract: A catalyst has a modified silica support and comprises a modifier metal, zirconium and/or hafnium, and a catalytic metal on the modified support. The catalyst has at least a proportion, typically, at least 25%, of modifier metal present in moieties having a total of up to 2 modifier metal atoms. The moieties may be derived from a monomeric and/or dimeric cation source. A method of production:— provides a silica support with isolated silanol groups with optional treatment to provide isolated silanol groups (—SiOH) at a level of <2.5 groups per nm2; contacting the optionally treated silica support with a monomeric zirconium or hafnium modifier metal compound to effect adsorption onto the support; optionally calcining the modified support for a time and temperature sufficient to convert the monomeric zirconium or hafnium compound adsorbed on the surface to an oxide or hydroxide of zirconium or hafnium in preparation for catalyst impregnation.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: March 14, 2023
    Assignee: MITSUBISHI CHEMICAL UK LIMITED
    Inventors: Adam Cullen, David William Johnson, Ian Andrew York
  • Publication number: 20220250035
    Abstract: The invention discloses a catalyst comprising a silica support, a modifier metal and a catalytic alkali metal. The silica support has a multimodal pore size distribution comprising a mesoporous pore size distribution having an average pore size in the range 2 to 50 nm and a pore volume of said mesopores of at least 0.1 cm3/g, and a macroporous pore size distribution having an average pore size of more than 50 nm and a pore volume of said macropores of at least 0.1 cm3/g. The level of catalytic alkali metal on the silica support is at least 2 mol %. The modifier metal is selected from Mg, B, Al, Ti, Zr and Hf. The invention also discloses a method of producing the catalyst, a method of producing an ethylenically unsaturated carboxylic acid or ester in the presence of the catalyst, and a process for preparing an ethylenically unsaturated acid or ester in the presence of the catalyst.
    Type: Application
    Filed: July 24, 2020
    Publication date: August 11, 2022
    Inventors: Jonathan Runnacles, David William Johnson, Toshio Hasegawa, Kazufumi Nishida, Wataru Ninomiya
  • Publication number: 20210283579
    Abstract: A catalyst has a modified silica support and comprises a modifier metal, zirconium and/or hafnium, and a catalytic metal on the modified support. The catalyst has at least a proportion, typically, at least 25%, of modifier metal present in moieties having a total of up to 2 modifier metal atoms. The moieties may be derived from a monomeric and/or dimeric cation source. A method of production: provides a silica support with isolated silanol groups with optional treatment to provide isolated silanol groups (—SiOH) at a level of <2.5 groups per nm2; contacting the optionally treated silica support with a monomeric zirconium or hafnium modifier metal compound to effect adsorption onto the support; and optionally calcining the modified support for a time and temperature sufficient to convert the monomeric zirconium or hafnium compound adsorbed on the surface to an oxide or hydroxide of zirconium or hafnium in preparation for catalyst impregnation.
    Type: Application
    Filed: February 22, 2021
    Publication date: September 16, 2021
    Inventors: Adam Cullen, David William Johnson, Ian Andrew York
  • Publication number: 20200269214
    Abstract: A catalyst has a modified silica support and comprises a modifier metal, zirconium and/or hafnium, and a catalytic metal on the modified support. The catalyst has at least a proportion, typically, at least 25%, of modifier metal present in moieties having a total of up to 2 modifier metal atoms. The moieties may be derived from a monomeric and/or dimeric cation source. A method of production:— provides a silica support with isolated silanol groups with optional treatment to provide isolated silanol groups (—SiOH) at a level of <2.5 groups per nm2; contacting the optionally treated silica support with a monomeric zirconium or hafnium modifier metal compound to effect adsorption onto the support; optionally calcining the modified support for a time and temperature sufficient to convert the monomeric zirconium or hafnium compound adsorbed on the surface to an oxide or hydroxide of zirconium or hafnium in preparation for catalyst impregnation.
    Type: Application
    Filed: September 13, 2018
    Publication date: August 27, 2020
    Inventors: Adam Cullen, David William Johnson, Ian Andrew York
  • Patent number: 10464875
    Abstract: The present invention relates to a process for the production of an ethylenically unsaturated carboxylic acid or ester, preferably ?,ß ethylenically unsaturated carboxylic acids or esters, by the liquid phase reaction of formaldehyde or a suitable source thereof with a non-cyclic carboxylic acid ester in the presence of a basic metal salt.
    Type: Grant
    Filed: April 12, 2016
    Date of Patent: November 5, 2019
    Assignee: LUCITE INTERNATIONAL UK LIMITED
    Inventors: Graham Ronald Eastham, David William Johnson, Mark Waugh, Jonathan Ainsley Iggo, Michael Beaumont
  • Publication number: 20190284587
    Abstract: The present invention relates to a process for the production of methyl methacrylate. The process of the present invention comprises the steps of: a) providing a microorganism in a fermentation medium, under conditions which said microorganism will produce a C3-C12 methacrylate ester; b) providing an organic phase in contact with the fermentation medium, said organic phase including C3-C12 methacrylate ester in a higher concentration than that in the fermentation medium; c) removing organic phase containing the said C3-C12 methacrylate ester from contact with the fermentation medium; and d) transesterifying the removed C3-C12 methacrylate ester with methanol, optionally after separation from the organic phase, to produce methyl methacrylate.
    Type: Application
    Filed: November 22, 2017
    Publication date: September 19, 2019
    Inventors: Graham Ronald Eastham, Zoe Bethany Clare Disley, David William Johnson, Gill Stephens, Mark Waugh
  • Publication number: 20180093937
    Abstract: The present invention relates to a process for the production of an ethylenically unsaturated carboxylic acid or ester, preferably ?,? ethylenically unsaturated carboxylic acids or esters, by the liquid phase reaction of formaldehyde or a suitable source thereof with a non-cyclic carboxylic acid ester in the presence of a basic metal salt.
    Type: Application
    Filed: April 12, 2016
    Publication date: April 5, 2018
    Inventors: Graham Ronald EASTHAM, David William JOHNSON, Mark WAUGH, Jonathan Ainsley IGGO, MICHAEL BEAUMONT
  • Patent number: 9890103
    Abstract: A method of extracting (meth)acrylic acid from an aqueous reaction medium into an organic phase in contact therewith is described. The aqueous reaction medium is formed from at least one base catalyst and at least one dicarboxylic acid selected from maleic, fumaric, malic, itaconic, citraconic, mesaconic, and citramalic acid or mixtures thereof in aqueous solution and contains the base catalyzed decarboxylation products of the base catalyzed reaction. The method includes either the addition of at least one of the said dicarboxylic acids and/or a pre-cursor thereof to the aqueous reaction medium to enhance the solvent extraction of the (meth)acrylic acid into the organic solvent or maintaining the level of base catalyst to dicarboxylic acid and/or pre-cursor at a sub-stoichiometric level during the extraction process. The method extends to a process of producing (meth)acrylic acid, its esters and polymers and copolymers thereof.
    Type: Grant
    Filed: April 30, 2015
    Date of Patent: February 13, 2018
    Assignee: LUCITE INTERNATIONAL UK LIMITED
    Inventors: David William Johnson, Graham Ronald Eastham, Martyn Poliakoff, Thomas Andrew Huddle
  • Patent number: 9816115
    Abstract: The invention includes a process of producing methyl methacrylate or derivatives thereof is described. The process includes the steps of converting 2-butanone to methyl propionate using a Baeyer-Villiger monooxygenase, and treating the methyl propionate produced to obtain methyl methacrylate or derivatives thereof. A method of preparing polymers or copolymers of methyl methacrylate or its derivatives is also described.
    Type: Grant
    Filed: May 24, 2013
    Date of Patent: November 14, 2017
    Assignee: LUCITE INTERNATIONAL UK LIMITED
    Inventors: Graham Ronald Eastham, David William Johnson, Adrianus Johannes Jozef Straathof, Marco Wilhemus Fraaije, Remko Tsjibbe Winter
  • Patent number: 9480867
    Abstract: A compressed air foam delivery system includes a control unit to monitor and/or adjust components within the system so as to deliver a compressed air foam agent mixture with a desired agent:air ratio at a desired flow rate to one or more active discharges. In one embodiment, the control unit can be equipped to control one or more of a pump engine, water pump, foam delivery unit and air compressor so as to deliver and maintain the desired ratio of agent mixture at the desired flow rate.
    Type: Grant
    Filed: November 9, 2012
    Date of Patent: November 1, 2016
    Assignee: Waterous Company
    Inventors: Matthew C. Pace, David William Johnson, Thomas Joseph Mettler
  • Patent number: 9216938
    Abstract: A method of extracting (meth)acrylic acid from an aqueous reaction medium into an organic phase in contact therewith is described. The aqueous reaction medium is formed from at least one base catalyst and at least one dicarboxylic acid selected from maleic, fumaric, malic, itaconic, citraconic, mesaconic, and citramalic acid or mixtures thereof in aqueous solution and contains the base catalysed decarboxylation products of the base catalysed reaction. The method includes either the addition of at least one of the said dicarboxylic acids and/or a pre-cursor thereof to the aqueous reaction medium to enhance the solvent extraction of the (meth)acrylic acid into the organic solvent or maintaining the level of base catalyst to dicarboxylic acid and/or pre-cursor at a sub-stoichiometric level during the extraction process. The method extends to a process of producing (meth)acrylic acid, its esters and polymers and copolymers thereof.
    Type: Grant
    Filed: February 8, 2012
    Date of Patent: December 22, 2015
    Assignee: Lucite International UK Limited
    Inventors: David William Johnson, Graham Ronald Eastham, Martyn Poliakoff, Thomas Andrew Huddle
  • Patent number: 9175686
    Abstract: A priming valve for priming a centrifugal pump includes a valve assembly separating an inlet chamber from an outlet chamber. The inlet chamber is fluidly coupled to an intake for the centrifugal pump and the outlet chamber is fluidly coupled to a priming pump. A control valve is provided to operate the valve assembly in order to fluidly connect the inlet chamber with the outlet chamber. While the valve assembly fluidly connects the inlet chamber with the outlet chamber, the priming pump can operate to replace air in the intake and the centrifugal pump with water.
    Type: Grant
    Filed: August 30, 2012
    Date of Patent: November 3, 2015
    Assignee: Waterous Company
    Inventor: David William Johnson
  • Patent number: 9174913
    Abstract: A process for the production of methacrylic acid is described. The process comprises the base catalysed decarboxylation of at least one or a mixture of dicarboxylic acids selected from itaconic, citraconic or mesaconic acid. The decarboxylation is carried out in the range greater than 240 and up to 275° C. to provide high selectivity. The methacrylic acid product may be esterified to produce an ester. A method of preparing polymers or copolymers of methacrylic acid or methacrylic acid esters using the process is also described. Optionally, the process may be preceded with a decarboxylation and, if necessary, a dehydration step on a source of pre-acid such as citric acid or isocitric acid.
    Type: Grant
    Filed: November 18, 2011
    Date of Patent: November 3, 2015
    Assignee: Lucite International UK Limited
    Inventors: David William Johnson, Graham Ronald Eastham, Martyn Poliakoff, Thomas Andrew Huddle
  • Publication number: 20150307433
    Abstract: A method of extracting (meth)acrylic acid from an aqueous reaction medium into an organic phase in contact therewith is described. The aqueous reaction medium is formed from at least one base catalyst and at least one dicarboxylic acid selected from maleic, fumaric, malic, itaconic, citraconic, mesaconic, and citramalic acid or mixtures thereof in aqueous solution and contains the base catalysed decarboxylation products of the base catalysed reaction. The method includes either the addition of at least one of the said dicarboxylic acids and/or a pre-cursor thereof to the aqueous reaction medium to enhance the solvent extraction of the (meth)acrylic acid into the organic solvent or maintaining the level of base catalyst to dicarboxylic acid and/or pre-cursor at a sub-stoichiometric level during the extraction process. The method extends to a process of producing (meth)acrylic acid, its esters and polymers and copolymers thereof.
    Type: Application
    Filed: April 30, 2015
    Publication date: October 29, 2015
    Inventors: David William Johnson, Graham Ronald Eastham, Martyn Poliakoff, Thomas Andrew Huddle
  • Patent number: D1074221
    Type: Grant
    Filed: March 28, 2022
    Date of Patent: May 13, 2025
    Inventors: David Wood, David William Johnson