Abstract: A heat exchanger with a core, a support structure and a mount. The core is variable in size and has a lower temperature fluid port and a higher temperature fluid port. The mount is positioned between the core and the support structure, adjacent to the higher temperature fluid port. The mount restrains the core relative to the support structure, such that when the core varies in size it does so either away from or towards the mount. The heat exchanger can also include a deformable connector, including a bellows, a flexible hose and a braided metal hose. The deformable connector is positioned in a manner which allows it and lower temperature fluid port to remain in fluid communication as the core varies in size.

Abstract: In at least one embodiment, the invention is a heat exchanger which includes a core, a support structure and a mount. The core is variable in its size and has a lower temperature fluid port and a higher temperature fluid port. The mount is positioned between the core and the support structure, adjacent to the higher temperature fluid port. The mount restrains the core relative to the support structure, such that when the core varies in size it does so either away from or towards the mount. The heat exchanger can also include a deformable connector. The deformable connector is positioned in a manner which allows it and lower temperature fluid port to remain in fluid communication as the core varies in size. The deformable connector can include a bellows, a flexible hose and a braided metal hose. The mount includes a pin and a receiver. The receiver receives the pin so as to restrain the movement of the core. The pin can be attached to the support structure and the receiver defined in the core.

Abstract: In at least one embodiment, the apparatus of the present invention is a heat exchanger which includes a core having a thermally variable size and a support structure. To minimize, or eliminate, differential thermal expansion, the support structure is connected to the core and thermally deforms to accommodate variations in the size of the core. The support structure employs a thermally deformable member which can be a tie rod with a planar center section. In other embodiments, the support structure includes a first strongback, a second strongback, and at least one variable thickness tie rod mounted between the strongbacks. The variable thickness tie rod can be a broadened end tie rod having an end or ends which are thicker (wider) than a center section. The present invention also includes methods of fabrication. One embodiment includes the steps of obtaining a tie rod having a substantially uniform thickness and forging the tie rod to define a planar center section.