Abstract: An industrial Single Pair Ethernet (SPE) system and method for connecting devices within an industrial automation system is provided. The industrial SPE system comprises a trunkline formed by a series of trunk cables, where each trunk cable includes a power pair and an SPE pair, and one or more taps connected between the trunk cables of the trunkline. The industrial SPE system further comprises a drop line connected to each of the one or more taps, and a device connected to each of one or more taps via the drop lines. The device is an actuator or a sensor, and at least one of the device and the one or more taps includes a dual-port SPE switch.

Abstract: Systems and methods for synchronizing motion connection communication to time-aware network for industrial systems. One system includes an electronic processor configured to determine a controller Qbv configuration for an industrial controller included in a TSN. The electronic processor is also configured to determine, based at least in part on the controller Qbv configuration, a first start of a Qbv slot for isochronous traffic for an industrial device included in the TSN. The electronic processor is also configured to adjust, based at least in part on the first start of the Qbv slot for isochronous traffic for the industrial device, network scheduling for the industrial device. The electronic processor is also configured to deploy the adjusted network scheduling to the industrial device.

Abstract: For a bi-directional bus topology, a node connection includes two select line connections for a select line of a serial network. The select line is broken at the node connection. A bus direction module configures a first select line connection for an input line and a second select line connection for an output line in response to detecting a selection event. At least a portion of the bus direction module includes one or more of hardware and executable code, the executable code stored on a memory.

Abstract: A system and method of determining orientation of a physical location on a cart or end effector located on the cart in an independent cart system receives a feedback signal from a sensor on the cart. A multi-axis device may generate three or more signals corresponding to X, Y, and Z axes orientations. Processing may be performed on the signals to generate a value of yaw, pitch, or roll of the cart. The feedback or processed signals are transmitted from the mover to a remote device external from the track. The real-time orientation information may be used to implement closed-loop control of an actuator mounted on or external to each cart as the cart travels along the track. Power for the devices on the mover may be provided by a battery mounted on the cart or by a wireless power transfer system.

Abstract: An industrial Single Pair Ethernet (SPE) system and method for connecting devices within an industrial automation system is provided. The industrial SPE system comprises a trunkline formed by a series of trunk cables, where each trunk cable includes a power pair and an SPE pair, and one or more taps connected between the trunk cables of the trunkline. The industrial SPE system further comprises a drop line connected to each of the one or more taps, and a device connected to each of one or more taps via the drop lines. The device is an actuator or a sensor, and at least one of the device and the one or more taps includes a dual-port SPE switch.

Abstract: A communication module mounted to a motor provides for communication between a motor controller and a motor or between the motor controller and devices mounted on or proximate to the motor. The communication module may be configured to accept signals from various different encoders and/or load devices mounted on or proximate to the motor. The communication module receives a position feedback signal from a primary encoder interface and is configured to transmit the data to the motor controller at a periodic update rate. The communication module also receives feedback signals from at least one additional device and transmits the data to the motor controller. The communication module synchronizes its periodic update rate with the motor controller such that the position feedback signal may be utilized to control operation of the motor. The additional feedback signals may be communicated at the same or differing update rates.

Abstract: Embodiments of this present disclosure may include a system that includes a first network device. The first network device may perform an operation according to a device configuration file. The system may also include a second network device that directly communicatively couples to the first network device through a peer-to-peer (P-P) communication network. The second network device may include a backup file of the device configuration file. The second network device may transmit the backup file of the device configuration file to the first network device in response to detecting that the first network device is lacking the device configuration file.

Abstract: An independent cart system includes an inductive link for contactless power transfer between a track and each mover as the mover travels along the track. A system for contactless data transmission between movers and a controller in the independent cart system includes a transmitter and/or receiver mounted on each mover and a complementary receiver and/or transmitter mounted on a track. The transmitter receives data to be transmitted across the inductive link and modulates a voltage present on either the primary or secondary winding to which it is coupled. The modulated voltage present on one winding induces a corresponding modulation on the voltage present on the other winding. A receiver operatively connected to the other side of the inductive link detects the modulated voltage and decodes the data from the modulated voltage received across the inductive link.

Abstract: For a bi-directional bus topology, a node connection includes two select line connections for a select line of a serial network. The select line is broken at the node connection. A bus direction module configures a first select line connection for an input line and a second select line connection for an output line in response to detecting a selection event. At least a portion of the bus direction module includes one or more of hardware and executable code, the executable code stored on a memory.

Abstract: A system and method of determining orientation of a physical location on a cart or end effector located on the cart in an independent cart. system receives a feedback signal from a sensor on the cart, A multi-axis device may generate three or more signals corresponding to X, Y, and Z axes orientations. Processing may be performed on the signals to generate a value of yaw, pitch, or roll of the cart. The feedback or processed signals are transmitted from the mover to a remote device external from the track. The real-time orientation information may be used to implement closed-loop control of an actuator mounted on or external to each cart as the cart travels along the track, Power for the devices on the mover may be provided by a battery mounted on the cart or by a wireless power transfer system.

Abstract: For a bi-directional bus topology, a node connection includes two select line connections for a select line of a serial network. The select line is broken at the node connection. A bus direction module configures a first select line connection for an input line and a second select line connection for an output line in response to detecting a selection event. At least a portion of the bus direction module includes one or more of hardware and executable code, the executable code stored on a memory.

Abstract: A communication module mounted to a motor provides for communication between a motor controller and a motor or between the motor controller and devices mounted on or proximate to the motor. The communication module may be configured to accept signals from various different encoders and/or load devices mounted on or proximate to the motor. The communication module receives a position feedback signal from a primary encoder interface and is configured to transmit the data to the motor controller at a periodic update rate. The communication module also receives feedback signals from at least one additional device and transmits the data to the motor controller. The communication module synchronizes its periodic update rate with the motor controller such that the position feedback signal may be utilized to control operation of the motor. The additional feedback signals may be communicated at the same or differing update rates.

Abstract: For predicting industrial automation network performance, a method generates algorithm parameters in a first standard format for a network calculus model from design data for a network implementation. The method generates the network calculus model from the algorithm parameters. The network calculus model models worst-case performance for the network implementation. The method generates model parameters in a second standard format for a network simulation model from the design data. The method generates the network simulation model from the model parameters. The network simulation model models probabilistic performance for the network implementation. The method executes the network calculus model to determine network calculus results. The method executes the network simulation model to determine network simulation results. The method determines a system policy difference between the network calculus results, the network simulation results, and the system policy.

Abstract: For a bi-directional bus topology, a node connection includes two select line connections for a select line of a serial network. The select line is broken at the node connection. A bus direction module configures a first select line connection for an input line and a second select line connection for an output line in response to detecting a selection event. At least a portion of the bus direction module includes one or more of hardware and executable code, the executable code stored on a memory.

Abstract: An independent cart system includes an inductive link for contactless power transfer between a track and each mover as the mover travels along the track. A system for contactless data transmission between movers and a controller in the independent cart system includes a transmitter and/or receiver mounted on each mover and a complementary receiver and/or transmitter mounted on a track. The transmitter receives data to be transmitted across the inductive link and modulates a voltage present on either the primary or secondary winding to which it is coupled. The modulated voltage present on one winding induces a corresponding modulation on the voltage present on the other winding. A receiver operatively connected to the other side of the inductive link detects the modulated voltage and decodes the data from the modulated voltage received across the inductive link.

Abstract: A system may include a first device that has a first network component and a second device that has a second network component. The second network component may receive a data packet from the first network component based at least in part on a network address, where the network address is generated based at least in part on a location of the first device.

Abstract: Embodiments of this present disclosure may include a system that includes a first network device. The first network device may perform an operation according to a device configuration file. The system may also include a second network device that directly communicatively couples to the first network device through a peer-to-peer (P-P) communication network. The second network device may include a backup file of the device configuration file. The second network device may transmit the backup file of the device configuration file to the first network device in response to detecting that the first network device is lacking the device configuration file.

Abstract: A contactless Ethernet communication technique adapted for communication between a rotor and a stator in a rotating machine is disclosed. Power is supplied to the rotor via a contactless power transfer system. The power energizes a transmitter on the rotating machine to generate data packets in an industrial protocol, such as EtherNet/IP, for transmission on an Ethernet physical link layer. A rotary coupler, such as a digital rotary transformer, is provided between the rotor and stator, where a rotating member on the rotor is communicatively coupled to a stationary member on the stator. The data packet is transmitted in the industrial protocol via the rotary coupler. A receiver on the stationary side may receive the data packet where some initial processing may be performed and the data retransmitted. Alternately, a network device may receive the data packet and pass it along the industrial network to a remote device for further processing.

Abstract: Embodiments of this present disclosure may include a system that includes a first network device. The first network device may perform an operation according to a device configuration file. The system may also include a second network device that directly communicatively couples to the first network device through a peer-to-peer (P-P) communication network. The second network device may include a backup file of the device configuration file. The second network device may transmit the backup file of the device configuration file to the first network device in response to detecting that the first network device is lacking the device configuration file.

Abstract: Embodiments of this present disclosure may include a system that includes a first network device. The first network device may perform an operation according to a device configuration file. The system may also include a second network device that directly communicatively couples to the first network device through a peer-to-peer (P-P) communication network. The second network device may include a backup file of the device configuration file. The second network device may transmit the backup file of the device configuration file to the first network device in response to detecting that the first network device is lacking the device configuration file.