Abstract: A press bending station (12) for heated glass sheets includes a conveyor (36) having a lower support structure (38) and central conveyor assemblies (40r) with horizontal rollers (41) as well as having lateral outward wheel conveyor assemblies (40w) with wheels 44 and/or laterally outward inclined roller conveyor assemblies (40r) with inclined rollers (43) for supporting and conveying upwardly formed portions of a preformed heated glass sheet with an upwardly concave shape. Each conveyor assembly has a detachable connection (46) to a drive mechanism (48) of the lower support to provide rotational driving of a roller (41 or 43) or wheel (44) of each conveyor assembly. An actuator (62) provides relative vertical movement that lifts the heated preformed glass sheet received by the conveyor (36) to provide press bending thereof between a lower press ring (52) and an upper press mold (58).

Abstract: A system (10) and method for forming glass sheets includes a forming station (14) having lower and upper molds (28, 30) between which glass sheets G are cyclically received from a furnace (12) on a vacuum transfer platen (34), formed between the lower and upper molds (28, 30), and transferred to a delivery mold (42) for delivery such as to a quench station (16). The vacuum transfer platen (34) and the delivery mold (42) are moved at different elevations and operated by a controller (18) for movement into the forming station (14) in respective underlapping and overlapping relationships to each other so each glass sheet forming cycle can begin within the forming station before the prior forming cycle is completed in a time overlapping manner that reduces the cycle time.

Abstract: A method for forming glass sheets is performed by a system (10) that includes a forming station (14) having lower and upper molds (28, 30) between which glass sheets G are cyclically received from a furnace (12) on a vacuum transfer platen (34), formed between the lower and upper molds (28, 30), and transferred to a delivery mold (42) for delivery such as to a quench station (16). The vacuum transfer platen (34) and the delivery mold (42) are moved at different elevations into the forming station (14) in respective underlapping and overlapping relationships to each other so each glass sheet forming cycle can begin within the forming station before the prior forming cycle is completed in a time overlapping manner that reduces the cycle time.

Abstract: A three step method and apparatus for quenching a formed glass sheet in a manner that reduces cycle time without excessive temporary surface tension that can cause excessive breakage.

Abstract: Apparatus (26) and a method for forming heated glass sheets in a heated chamber (22) of a housing (20) includes an upper mold support assembly (28) for supporting an upper mold (38) within the heated chamber for cyclical vertical movement between upper and lower positions. A lower mold shuttle (50) supports a lower mold (36) for cyclical movement between an idle position horizontally spaced from the upper mold and a use position below the lower mold. The apparatus also includes a lower mold support assembly (60) to which the lower mold is cyclically transferred from the lower mold shuttle (50) to provide support thereof while permitting horizontal alignment with the upper mold upon each cycle of downward movement to form a heated glass sheet between the molds. The lower mold shuttle (50) is supported by vertically movable rollers (70) to provide the transfer between the lower mold shuttle and the lower mold support assembly (60).

Abstract: Apparatus (26) and a method for forming heated glass sheets in a heated chamber (22) of a housing (20) includes an upper mold support assembly (28) for supporting an upper mold (38) within the heated chamber for cyclical vertical movement between upper and lower positions. A lower mold shuttle (50) supports a lower mold (36) for movement between an idle position horizontally spaced from the upper mold and a use position below the lower mold. The apparatus also includes a lower mold support assembly (60) to which the lower mold is transferred from the lower mold shuttle (50) to provide support thereof while permitting horizontal alignment with the upper mold upon each cycle of downward movement to form a heated glass sheet between the molds. The lower mold shuttle (50) is supported by vertically movable rollers (70) to provide the transfer between the lower mold shuttle and the lower mold support assembly (60).

Abstract: Apparatus (26) and a method for forming heated glass sheets in a heated chamber (22) of a housing (20) includes an upper mold support assembly (28) for supporting an upper mold (38) within the heated chamber for cyclical vertical movement between upper and lower positions. A lower mold shuttle (50) supports a lower mold (36) for movement between an idle position horizontally spaced from the upper mold and a use position below the lower mold. The apparatus also includes a lower mold support assembly (60) to which the lower mold is transferred from the lower mold shuttle (50) to provide support thereof while permitting horizontal alignment with the upper mold upon each cycle of downward movement to form a heated glass sheet between the molds. The lower mold shuttle (50) is supported by vertically movable rollers (70) to provide the transfer between the lower mold shuttle and the lower mold support assembly (60).

Abstract: A method for heated mold changing at a forming station (24) is performed by apparatus (32) in a heated chamber (22) where heated glass sheets are cyclically formed. A switching station (318) is located adjacent the forming station (24). An unloading station (320) and a mold preheating station (322) are each located adjacent the switching station. An unloading cart (324) is initially movable from the loading station (320) to the switching station (318) and then to the forming station (24) to receive one or more heated molds from the forming station and is subsequently moved from the forming station back through the switching station to the unloading station to permit unloading of each heated mold. A loading cart supports a second mold or a pair of molds for heating within the mold preheating station (322) and is movable from the mold preheating station to the switching station (318) and then to the forming station for mold loading.

Abstract: A mold assembly (34) for cyclically forming heated glass sheets includes a lower mold (36) having an upwardly oriented mold face (356) and an upper mold face having a downwardly oriented mold face (56) that opposes the upwardly oriented mold face of the lower mold to form a heated glass sheet during movement of the molds toward each other. Alignment guides (122,124) align the molds (36,38) with each other as necessary during movement of the molds toward each other. Detachable connectors (362) detachably connect the molds to each other for installation and are disconnectable to permit the molds to be used for glass sheet forming. In one embodiment, the detachable connectors (362) are latches that include a latch member (364) and a keeper (366), and in another embodiment the detachable connectors are retainers (370) engageable and disengageable from the molds to provide their detachable securement.

Abstract: A glass sheet quench station loader (42) and method for installing a quench module set (44) of lower and upper quench modules (46,48) includes a quench carriage (440) of a horizontally opening U shape that receives the quench modules for the loading. Mounts (446,454) mount the quench modules for movement to the quench station (40) and for subsequent movement from the quench station to permit installation of another quench module set for another production run. The quench loader (42) includes an overhead crane (447) and an overhead railway (448) along which the crane moves to move the quench carriage (440) and the quench modules mounted thereby to and from the quench station.

Abstract: Apparatus (32) and a method for heated mold changing at a forming station (24) in a heated chamber (22) where heated glass sheets are cyclically formed. A switching station (318) is located adjacent the forming station (24). An unloading station (320) and a mold preheating station (322) are each located adjacent the switching station. An unloading cart (324) is initially movable from the loading station (320) to the switching station (318) and then to the forming station (24) to receive one or more heated molds from the forming station and is subsequently moved from the forming station back through the switching station to the unloading station to permit unloading of each heated mold. A loading cart supports a second mold or a pair of molds for heating within the mold preheating station (322) and is movable from the mold preheating station to the switching station (318) and then to the forming station for mold loading.

Abstract: A mold support assembly (28) includes a support (164) located within a heated chamber (22) and having a construction that reduces thermal expansion. A vertical guide (170) located externally of the heated chamber has a vertically movable connection (172) to the support (164) to permit vertical movement thereof at a horizontally fixed location. A mold support (174) for supporting a mold that provides forming of heated glass sheets is supported on the support (164) by support mounts (176) and is positioned by positioners (178,180) that provide a thermally stable center. The support (164) is constructed as a tubular support having fluid inlet (166) and a fluid outlet (168) through which a liquid coolant flows to reduce thermal expansion.

Abstract: A glass sheet quench station loader (42) and method for installing a quench module set (44) of lower and upper quench modules (46,48) includes a quench carriage (440) of a horizontally opening U shape that receives the quench modules for the loading. Mounts (446,454) mount the quench modules for movement to the quench station (40) and for subsequent movement from the quench station to permit installation of another quench module set for another production run. The quench loader (42) includes an overhead crane (447) and an overhead railway (448) along which the crane moves to move the quench carriage (440) and the quench modules mounted thereby to and from the quench station.

Abstract: A mold assembly (34) for cyclically forming heated glass sheets includes a lower mold (36) having an upwardly oriented mold face (356) and an upper mold face having a downwardly oriented mold face (56) that opposes the upwardly oriented mold face of the lower mold to form a heated glass sheet during movement of the molds toward each other. Alignment guides (122,124) align the molds (36,38) with each other as necessary during movement of the molds toward each other. Detachable connectors (362) detachably connect the molds to each other for installation and are disconnectable to permit the molds to be used for glass sheet forming. In one embodiment, the detachable connectors (362) are latches that include a latch member (364) and a keeper (366), and in another embodiment the detachable connectors are retainers (370) engageable and disengageable from the molds to provide their detachable securement.

Abstract: A support and actuating mechanism (30) includes an actuator (244) mounted adjacent a vertical post (242) of a framework (236) and also includes a plurality of connectors (246) extending from the actuator to a mold support assembly (28) located within a heated chamber (22) of a housing (20) to perform forming of heated glass sheets. Each connector (246) includes a vertical connector rod (248) that extends upwardly from the actuator, an upper pivot link (254) connected to the vertical connector rod (248) and to a horizontal connector rod (258), a sector wheel (264) connected to the horizontal connector rod (258), and a flexible member (268) that extends from the sector wheel (264) to a mold support rod (270) that supports the mold support assembly (28) to provide vertical movement thereof under the operation of the actuator. The sector wheels (264) are preferably constructed as sprockets and the flexible members (268) are chains received by the sprockets.

Abstract: A glass sheet press bending system (20) disclosed has a bending station (30a,30b,30c,30d) for providing press bending between upper and lower molds (32,42) without intrusion into or through a conveyor (26) on which glass sheets are heated prior to the bending. The upper mold (32) is positioned above the conveyor (26), while the lower mold (42) is movable horizontally at an elevation above the conveyor from a first position adjacent the upper mold to a second position below the upper mold whereupon vertical movement therebetween performs the press bending between the molds. A transfer mold (48) receives the bent glass sheet from the upper mold (32) for cooling.

Abstract: An apparatus disclosed for use in bending heated sheets of glass transported generally horizontally on a conveyor within a furnace heating chamber includes a holder and a counterbalanced bending member, both of which are located above the conveyor in a spaced relationship such that a heated sheet of glass can be transported under the holder. The holder includes a curved, downwardly facing surface with spaced openings in which vacuum is drawn to receive the glass sheet from the conveyor. Gas, such as air, is blown upwardly from below the conveyor against the heated sheet of glass such that the sheet is moved upwardly and into engagement with the curved surface of the holder. The bending member then moves downwardly below the holder surface and thereafter upwardly against the heated sheet of glass to provide bending thereof to the curved shape of the holder surface. The bending member then moves back to its home position above the holder surface.

Abstract: Apparatus and a method disclosed for use in bending heated sheets of glass (G) transported generally horizontally on a conveyor (16) within a furnace heating chamber incorporate a holder (20) located above the conveyor in a spaced relationship such that a heated sheet of glass can be transported under the holder. Gas such as air is blown upwardly from below the conveyor against the heated sheet of glass such that the sheet is moved upwardly into engagement with the holder. The upwardly blown gas is provided by an array of gas jet pumps (60) positioned below the conveyor. A mold ring (44) is then movable under the holder to receive the glass sheet for bending. Holder (20) is disclosed as including curved and planar surfaces and as including curved and planar rings. A vacuum may be drawn with the holder embodiments having the surfaces so as to assist the upwardly blown gas in lifting the sheet of glass off the conveyor.