Abstract: A heat exchange system for heating, ventilation, and air conditioning (HVAC) may comprise a burner box, a hot collector box, and a heat exchanger tube. The heat exchanger tube may be disposed between, and in fluid communication with, the hot collector box and the burner box. The heat exchanger tube may be rigidly connected to at least one of the hot collector box or burner box by a swaged joint.

Abstract: Burner holders and cartridges of a furnace are described herein, which include a support assembly and a manifold. The support assembly is configured to support one or more burners. For example, the support assembly may include a burner holder with a cutout region, which may allow a burner to be moved between an operational position and a disengaging position by twisting the burner. The cutout region can allow the one or more burners to be removed or installed relatively easily, without the need of removing the manifold from the support assembly. The manifold can be attached to the support assembly by, for example, using one or more orifices as fasteners.

Abstract: A furnace has a cabinet having at least one wall at least partially defining an interior space of the cabinet, a heat exchanger disposed in the interior space, and a protrusion formed integrally with the at least one wall, the protrusion extending generally inward into the furnace to at least partially obstruct a circulation airflow through the cabinet.

Abstract: A heating, ventilation, and/or air conditioning (HVAC) system may include a furnace having at least one heat exchanger tube with a temperature protection sleeve at least partially disposed in the heat exchanger tube. The temperature protection sleeve includes a flange, an elongated tubular portion extending from the flange, and a plurality of perforations disposed about the elongated tubular portion. The temperature protection sleeve protects the heat exchanger tube from high flame temperatures or elevated temperature flue products caused by rapidly combusting a pre-mixed air-fuel mixture within a burner of the furnace, thereby allowing the heat exchanger tube to comply with ANSI Z21.47. The furnace provides less than 14 Nanograms of oxides of nitrogen per Joule (Ng/J) of heat delivered to a temperature conditioned area and complies with SCAQMD Rule 1111.

Abstract: Systems and methods are disclosed which may include (1) providing a preselected and/or non-uniform airflow distribution output from a heat exchanger, (2) selectively directing air through a relatively lower resistance flowpath to manage an airflow characteristic and/or distribution downstream of the heat exchanger, (3) providing an HVAC system comprising a heat exchanger comprising a fin arrangement configured to cause relatively more air to contact a selected component that lies either upstream or downstream relative to the heat exchanger, and (4) receiving a relatively uniform airflow into a heat exchanger and outputting an airflow comprising a localized increased airflow rate. A heat exchanger comprising differentiated resistance flowpaths may selectively affect a direction and/or localized flow rate or distribution of an airflow exiting the heat exchanger.

Abstract: A furnace has a cabinet having at least one wall at least partially defining an interior space of the cabinet, a heat exchanger disposed in the interior space, and a protrusion formed integrally with the at least one wall, the protrusion extending generally inward into the furnace to at least partially obstruct a circulation airflow through the cabinet.

Abstract: A heat exchange system for heating, ventilation, and air conditioning (HVAC) may comprise a burner box, a hot collector box, and a heat exchanger tube. The heat exchanger tube may be disposed between, and in fluid communication with, the hot collector box and the burner box. The heat exchanger tube may be rigidly connected to at least one of the hot collector box or burner box by a swaged joint.

Abstract: Systems and methods are disclosed which may include (1) providing a preselected and/or non-uniform airflow distribution output from a heat exchanger, (2) selectively directing air through a relatively lower resistance flowpath to manage an airflow characteristic and/or distribution downstream of the heat exchanger, (3) providing an HVAC system comprising a heat exchanger comprising a fin arrangement configured to cause relatively more air to contact a selected component that lies either upstream or downstream relative to the heat exchanger, and (4) receiving a relatively uniform airflow into a heat exchanger and outputting an airflow comprising a localized increased airflow rate. A heat exchanger comprising differentiated resistance flowpaths may selectively affect a direction and/or localized flow rate or distribution of an airflow exiting the heat exchanger.