Abstract: A method and system is provided for producing an image on one or more surfaces of a wood or wood composite substrate by applying a receptor coat to at least the one or more surfaces of the substrate, transferring the image to the receptor coat using a variety of image transfer processes and applying a topcoat to the image and receptor coat. The system implements the above method using a series of stations and includes a series of platens connected together by a chain and a set of rollers that allow the substrate to travel through the stations on the platens. The resulting wood or wood composite product includes a substrate, a receptor coat disposed on one or more surfaces of the substrate, an image disposed on or within the one or more surfaces of the receptor coat and a top coat disposed on the image and receptor coat.

Abstract: A method and system is provided for producing an image on one or more surfaces of a wood or wood composite substrate by applying a receptor coat to at least the one or more surfaces of the substrate, transferring the image to the receptor coat using a variety of image transfer processes and applying a topcoat to the image and receptor coat. The system implements the above method using a series of stations and includes a series of platens connected together by a chain and a set of rollers that allow the substrate to travel through the stations on the platens. The resulting wood or wood composite product includes a substrate, a receptor coat disposed on one or more surfaces of the substrate, an image disposed on or within the one or more surfaces of the receptor coat and a top coat disposed on the image and receptor coat.

Abstract: A process and associated element for forming an image on an substrate using an electrographic element comprising a releasable dielectric image receptive layer supported on an electrically conductive carrier sheet by applying an adhesive coating on the substrate front surface, producing a toned image on the image receptive dielectric layer, contacting the image to the adhesive layer thereby adhering the electrographic element to the substrate, and separating and removing the carrier sheet from the image receptive layer, whereby the image receptive layer and the toned image remain on the substrate.

Abstract: Novel electrographically produced products are disclosed which include large format posters, billboards and the like produced by a process employing a novel electrographic element which includes a base, a release layer and a combined transparent dielectric and adhesive layer which is substantially tack-free, at ambient pressure and temperature. The new product is made by an imaging process involving:A) producing a toned image layer on the surface of the electrographic element and B) pressure laminating a receptor substrate at an elevated temperature to the toned image layer to form the completed electrographic image. The base and release layer may be stripped from the dielectric/adhesive layer which then serves to protect the transferred, toned, electrographically generated image from abrasion and environmental contaminants.

Abstract: A novel process is disclosed for the manufacture of protected, distortion-free, full-color electrographic images for use on large format posters, billboards and the like. A novel electrographic element is also disclosed, which includes a base, a release layer and a combined transparent dielectric and adhesive layer which is substantially tack-free, at ambient pressure and temperature. The novel electrographic imaging process includes the steps of: A) producing a toned image layer on the surface of the electrographic element and B) pressure laminating the receptor substrate, optionally at an elevated temperature to the toned image layer to form the completed electrographic image. The base and release layer may be stripped from the dielectric/adhesive layer which then serves to protect the transferred, toned, electrographically generated image from abrasion and environmental contaminants.

Abstract: Provided is a composite material comprising a carrier, a conductive layer formed on the carrier, and a dielectric layer containing spacer particles formed on the conductive layer. The dielectric layer has an abrasion factor less than about 0.3 determined by a brass shim abrasion method, and a substantially uniform distribution of spacer particles substantially free of flat spots greater than about 100 microns in the x-y direction and 1500 square microns in area on any part of the surface. The spacer particles of the dielectric layer of the composite material preferably are amorphous silica. The composite material is useful in electrostatic imaging technology and provides images substantially free of defects, including artifacts or flares, dropouts and nib writing.Also provided is a process which permits the creation of very stable dispersions of solid particles in a dispersing medium useful for both the dielectric and conductive layers of the composite material of the invention.

Abstract: Provided is an electrographic printing paper suitable for the printing of a quality image, which printing paper is pastable and is therefore useful in pastable displays, including outdoor billboards. The electrographic printing paper is comprised of a dielectric coating on a conductive base paper which exhibits wet strength and wet expansion properties suitable for pasted displays. The conductive base paper contains a wet strength agent and a sizing or coating of a conductivizing composition comprised of a binder and a substantially water insoluble conductivizing agent.

Abstract: Paper coatings composition containing highly deionized clay or calcium carbonate are disclosed; the compositions provide equivalent rheology at up to 4% higher solids; the compositions provide enhanced glossability; the highly deionized clay and calcium carbonate are also disclosed.