Abstract: The subject matter disclosed herein relates to a method for assembling at least one panel and frames for producing part of an aircraft fuselage, the method including shaping the panel on support surfaces of a tool, wherein it includes holding each frame clamped against at least one sliding support surface arranged in a transverse plane, the sliding support surfaces of the various frames and the support surfaces being secured to the same tool and positioned relative to one another, and in putting in place permanent attachment elements for connecting the panel and the frames. The subject matter disclosed herein also proposes a tool for implementing the assembly method.

Abstract: A method and apparatus for manufacturing a composite material part from a preform of fibers pre-impregnated with resin. The method includes laying the preform on a laying surface of a tool with a peripheral shoulder, covering the preform with a conforming plate delimited by a peripheral edge which extends beyond the peripheral flank of the preform over the entire periphery of the preform, using shims calibrated to position the conforming plate, the shims being arranged between the support surface of the peripheral shoulder and the peripheral edge of the conforming plate, removing the calibrated shims, arranging a seal connecting the conforming plate and the tool all around the preform, and polymerizing the preform.

Abstract: A process for the production of a part made of composite material including at least one radius of curvature, includes a stage for deposition of pre-impregnated fiber layers (24) on a device (22) of convex shape on one another and for compacting the layers, characterized in that localized and repeated forces are applied in such a way as to cover the zone of the radius of curvature, at a given instant the forces being applied on a zone that is less than half of the zone of the radius of curvature, so as to compact the fiber layers (24) locally during the deposition stage.

Abstract: A process for manufacturing a curved part of composite material, during which the layers of fibers of composite materials that will compose the part are held taut at least during the bending step, and displacement of the layers with relation to each other is controlled, is disclosed. A device capable of implementing this type of processs is also disclosed.

Abstract: A method for testing a batch of material used to obtain layers of fibres includes taking a specimen from the batch of material, exerting a tensile force on the specimen, heating the specimen so as to relax the fibres if the specimen contains stresses, after a predetermined period of time, no longer heating and no longer exerting the tensile force on the specimen, measuring a residual extension of the specimen which corresponds to a variation in length of at least a part of the specimen in the direction of the tensile force, before and after the tensile force, and considering the batch of material not to be compliant if the residual extension exceeds a given threshold.

Abstract: A fiber laying machine includes a laying head with a roller able to pivot about an axis of rotation and to apply a plurality of preimpregnated fibers to an application surface by rolling over the application surface. The fibers are distributed along a lower generatrix of the roller and in contact with an exterior surface of the roller over an angle of wrap. The roller includes a cylindrical body, pivoting rings around the body, and means for immobilizing the pivoting rings with respect to the body in a direction parallel to the axis of rotation. The pivoting rings are able to pivot independently of one another.

Abstract: A process for manufacturing a stiffener made of composite material with an inside surface of a concave shape, includes producing a flat strip (18) that includes at least one layer of fibers; heating it to be able to deform it; connecting one of the lateral edges of the strip (18) to a rotary mandrel (36) in such a way as to cause a winding of the strip on the mandrel (36) during its rotation, whereby the mandrel (36) has an outside surface (46) of which at least one part corresponds to the inside surface of the stiffener to be produced; and exerting tension at the other lateral edge of the strip (18) in a direction that is opposite to the direction of the movement of the strip (18) caused by the winding on the rotary mandrel (36).

Abstract: A method for producing a fiber preform by winding at least one thread in a groove of a mold. The method involves using a flexible element which is capable of becoming deformed by means of flexion, in a plane which contains the winding axis, in order to penetrate into the groove in order to push the sections of the thread(s) towards the base of the groove and/or towards zones which cannot be accessed directly by the thread(s). A set of tools for implementing the method is also provided.

Abstract: A method for machining a through-hole in a wall of a component, includes setting in rotation on itself a cutting tool about a rotation axis and setting the rotation axis of the tool in rotation about a first orbital rotation axis parallel to, and eccentric by an eccentricity E with respect to, the rotation axis of the tool. The method further includes setting the first orbital rotation axis in rotation, over at least one revolution, about a second orbital rotation axis parallel to, and eccentric by an amount f with respect to, the first orbital rotation axis, the eccentricity being fixed. This configuration makes it possible to balance the elements located between the rotation axis of the tool and the first orbital rotation axis, so that the rotation axis can thus be set in rotation about the first orbital rotation axis at high rotational speeds that contribute toward increasing productivity.

Abstract: A fibre laying machine includes a laying head with a roller able to pivot about an axis of rotation and to apply a plurality of preimpregnated fibres to an application surface by rolling over the application surface. The fibres are distributed along a lower generatrix of the roller and in contact with an exterior surface of the roller over an angle of wrap. The roller includes a cylindrical body, pivoting rings around the body, and means for immobilizing the pivoting rings with respect to the body in a direction parallel to the axis of rotation. The pivoting rings are able to pivot independently of one another.

Abstract: A method for fibre placement with the aid of a roller is provided. The roller is able to pivot about a rotation axis and to lay a plurality of first pre-impregnated fibres on second pre-impregnated fibres of a laying surface by rolling over said laying surface. The first fibres being distributed along a lower generatrix of the roller and being in contact with an outer surface of said roller over a contact arc. The method includes cooling the first pre-impregnated fibres in contact with the roller so as to enable them to slide on the outer surface of the roller and heating the second pre-impregnated fibres of the laying surface that are located at the front of the roller so as to promote the adhesion of the first fibres to the second fibres of the laying surface.

Abstract: A process for manufacturing a piece made of composite material that includes fibers that are immersed in a resin matrix, whereby the piece is placed in a first chamber with at least one flexible wall. The process includes a thermal cycle with essentially a first phase (50) at a first temperature during which the resin is liquid or in the “gel” state, and then a second phase (52) at a second temperature that is higher than the first during which solidification of the piece takes place by polymerization of the resin. An external pressure is applied to the outside of the first chamber and an internal pressure is generated inside the first chamber, wherein during the first phase (50), the relative internal pressure is less than 0 during a first period, and then greater than 0 during a second period preceding the beginning of the polymerization for reducing the porosity rate.

Abstract: A method for producing, in a composite material, a component that has a re-entrant angle, includes stacking layers of fibres which have been pre-impregnated with a resin so as to obtain a preform and placing the preform in a tooling fixture in order to subject it to a polymerization cycle including a temperature cycle, with a temperature-increase phase and at least one soak at which the temperature is maintained, and a pressure cycle on the outside of the tooling fixture with a pressure-increase phase and a pressure-hold phase, with the layers of pre-impregnated fibres being able to slip against one another when the temperature of the temperature cycle is equal to or higher than a threshold temperature Tf dependent on the resin. The temperature-increase phase includes a soak at a temperature higher than or equal to Tf, the soak beginning before the end of the pressure-increase phase.

Abstract: A process for the production of a stiffener made of composite material that includes a central part with wings on both sides such that when the wings are resting against an element to be reinforced, the central part is separated from the element to be reinforced, with the process including producing a flat strip (16) that includes at least one layer of fibers, placing it on a mold (26) that includes at least one hollow shape that corresponds to the central part of the stiffener that is to be produced, heating the strip (16), and deforming it in such a way as to make it assume the shapes of the mold (26), characterized in that it includes exerting a transverse traction on the strip (16) during the deformation of the strip.

Abstract: A method for producing a curved section piece from a rectilinear preform of preimpregnated fibre layers includes stacking layers on a deformable mandrel and winding the mandrel and bending the stacked layers on a bending tool on a rotation axis in a single phase and polymerizing the bent layers. The section piece includes a stack of N layers, at least a first portion of which is placed in a plane perpendicular to the rotation axis (X) and at least one second portion parallel to the axis (X) including at least one layer of fibres oriented at 0° along the length of the perform. The N fibre layers are stacked on the mandrel. A neutral fibre is placed on a portion of the mandrel closer to the rotation axis (X) than the last layer of fibres oriented at 0° stacked on the second portion parallel to the rotation axis (X).

Abstract: A method for producing a curved profile from a rectilinear preform of preimpregnated fiber webs, including stacking webs on the deformable mandrel and winding the deformable mandrel and the stacked webs on a bending tool along an axis of rotation (X), the profile including a stack of N webs, at least one first part of the profile being positioned in a plane perpendicular to the axis of rotation (X) and at least one second part parallel to the axis (X) whereof a face can be in contact with the bending tool. The method includes stacking the N fiber webs on the deformable mandrel, generating a heat gradient between the face and the rest of the preform that is hotter than the face, bending, in a single phase, the N webs inserted between the deformable mandrel and the bending tool, and polymerizing the N bent webs.

Abstract: A process for the production of a stiffened panel made of composite material includes the stages of depositing the fibers that constitute the panel on a rigid device, depositing at least one stiffener, covering the unit with a sealed wall, and then polymerizing, and providing—for each stiffener—a rigid counter-mold in contact with the convex surface of the stiffener, covering the zone(s) of the panel that is/are not covered by the stiffener with at least one band sufficiently rigid to transmit compression forces by allowing play between the band and the stiffener, and then depositing a seal such that the seal, the band, and the rigid counter-mold form the sealed wall, whereby the seal is able to have two states, a first malleable state during application so that it adapts to the profile of the lateral edges of the stiffeners, and a hardened state to ensure transmission of compression forces in a manner essentially identical to the rigid counter-molds or to the bands arranged on either side of the seal so as n

Abstract: A tool for machining a curved profile along an axis of rotation X, said curved profile comprising at least one first section along a plane perpendicular to the axis of rotation X and at least one second section parallel to the axis of rotation X. The tool includes blocks, each having a clamping surface against which the profile can take support. The blocks include positioning elements against which the first section and the second section of the profile can take support, and an apparatus arranged to immobilize the profile which is adapted to occupy a first activated state, wherein it immobilizes the profile, and a second deactivated state, wherein it does not immobilize the profile. The tool includes manual presses for maintaining the profile flattened against the positioning elements until the profile immobilizing apparatus is in the activated state.

Abstract: A method for obtaining a composite material part from a preform of layers of fibers pre-impregnated with resin stacked on top of one another on a tool, the preform being delimited by a lower surface, an upper surface, and a peripheral flank. The method includes attaching to the tool, after the last layer has been laid, a peripheral part comprising a wing adapted to cover the peripheral edge of the upper surface, so as to create, in the periphery of the preform, a peripheral cavity adjacent to the flank of the preform and, before the polymerization phase, to withdraw the gas present in the peripheral cavity so as to tension filaments of the preform by exerting a traction force at the ends of the filaments.

Abstract: A method of manufacturing a curved profile from a rectilinear preform of pre-impregnated fiber plies. The method includes stacking plies on a deformable mandrel and winding the deformable mandrel and the stacked plies on a bending tool along a rotation axis, the profile comprising a stack of N plies. At least one first section of the profile is arranged along a plane perpendicular to the axis of rotation and at least one second section is arranged in a plane parallel to the axis. The method includes the steps of stacking the N plies of fibers on the deformable mandrel, bending in a single step the N plies sandwiched between the deformable mandrel and the bending tool and polymerizing the bent N plies. The curved profile comprises M plies with fibers oriented at A° relative to a longitudinal direction and M+/?5% plies with fibers oriented at ?A°.