Patents by Inventor Denis Shaw
Denis Shaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 12603630Abstract: A match network with switchable variable capacitance. In one embodiment, a match network includes a first variable capacitance, a second variable capacitance, and a third variable capacitance dynamically connectable in parallel with the first variable capacitance. The match network also includes a controller configured to: control at least one of the first variable capacitance and the second variable capacitance for impedance tuning for a first power pulse; place, in response to a second power pulse, the third variable capacitance to be in parallel with the first variable capacitance; and control at least the third variable capacitance for impedance tuning for the second power pulse.Type: GrantFiled: November 17, 2023Date of Patent: April 14, 2026Assignee: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Masahiro Watanabe
-
Patent number: 12567572Abstract: A bias supply configured for predicting behavior of one or more aspects of a plasma load by measuring a current waveform is disclosed. The bias supply applies an asymmetric periodic voltage waveform and a corresponding current waveform. The asymmetric periodic voltage waveform includes a first section comprising a positive pulse peak and a second section comprising a negative voltage ramp. The bias supply receives data about the current waveform during the first section, and based upon the received data, provides information about a plasma load.Type: GrantFiled: July 11, 2023Date of Patent: March 3, 2026Assignee: Advanced Energy Industries, Inc.Inventors: Daniel Carter, Victor Brouk, Denis Shaw
-
Publication number: 20260039228Abstract: Synchronization of electrostatic chuck (ESC) voltage with bias power pulses. In one aspect, an apparatus includes an interface configured to receive a synchronization signal indicating a change of power level of pulses output to a plasma chamber, and a controller configured to direct an electrostatic chuck (ESC) power supply to adjust a voltage level of a clamping voltage based on the synchronization signal.Type: ApplicationFiled: August 5, 2024Publication date: February 5, 2026Inventors: Kevin Franciszek Mienta, Denis Shaw
-
Patent number: 12505986Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.Type: GrantFiled: February 23, 2022Date of Patent: December 23, 2025Assignee: Advanced Energy Industries, Inc.Inventors: Gideon Van Zyl, Kevin Fairbairn, Denis Shaw
-
Publication number: 20250279260Abstract: Bias supply power control based on an impedance indicator. In one embodiment, a bias supply includes a first node and circuitry configured to apply a waveform to the first node, wherein the waveform includes a peak voltage and a ramp voltage. The bias supply also includes a controller configured to receive an impedance indicator of a load coupled to the first node, and to direct the circuitry to control the ramp voltage based on the impedance indicator.Type: ApplicationFiled: February 29, 2024Publication date: September 4, 2025Inventors: Denis Shaw, Daniel Carter
-
Publication number: 20250279268Abstract: A generator to provide a source waveform, and a controller configured to receive a signal indicative of power reflected to the generator, receive timing information from a bias supply, and provide a report of the impedance based upon the bias waveform information.Type: ApplicationFiled: November 13, 2024Publication date: September 4, 2025Applicant: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Daniel Carter
-
Publication number: 20250183006Abstract: A match network with variable capacitance and a switchable array of solid-state capacitance. In one embodiment, a match network includes a variable capacitance and one or more solid-state capacitances switchably in parallel with the variable capacitance. The match network also includes a controller configured to control the variable capacitance to impedance match to a first impedance state of a plasma load, and to switch at least one solid-state capacitance into or out of parallel arrangement with the variable capacitance to impedance match to a second state of the plasma load.Type: ApplicationFiled: November 30, 2023Publication date: June 5, 2025Inventors: Denis Shaw, Courtney Crandell, Masahiro Watanabe
-
Publication number: 20250167748Abstract: A match network with switchable variable capacitance. In one embodiment, a match network includes a first variable capacitance, a second variable capacitance, and a third variable capacitance dynamically connectable in parallel with the first variable capacitance. The match network also includes a controller configured to: control at least one of the first variable capacitance and the second variable capacitance for impedance tuning for a first power pulse; place, in response to a second power pulse, the third variable capacitance to be in parallel with the first variable capacitance; and control at least the third variable capacitance for impedance tuning for the second power pulse.Type: ApplicationFiled: November 17, 2023Publication date: May 22, 2025Inventors: Denis Shaw, Masahiro Watanabe
-
Publication number: 20250166970Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.Type: ApplicationFiled: October 24, 2024Publication date: May 22, 2025Applicant: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
-
Publication number: 20250022698Abstract: A bias supply configured for predicting behavior of one or more aspects of a plasma load by measuring a current waveform is disclosed. The bias supply applies an asymmetric periodic voltage waveform and a corresponding current waveform. The asymmetric periodic voltage waveform includes a first section comprising a positive pulse peak and a second section comprising a negative voltage ramp. The bias supply receives data about the current waveform during the first section, and based upon the received data, provides information about a plasma load.Type: ApplicationFiled: July 11, 2023Publication date: January 16, 2025Inventors: Daniel Carter, Victor Brouk, Denis Shaw
-
Patent number: 12176184Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.Type: GrantFiled: August 16, 2023Date of Patent: December 24, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Gideon Van Zyl, Kevin Fairbairn
-
Patent number: 12159767Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber comprising a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.Type: GrantFiled: September 5, 2022Date of Patent: December 3, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Daniel Carter, Kevin Fairbairn, Denis Shaw, Victor Brouk
-
Patent number: 12142460Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.Type: GrantFiled: August 16, 2023Date of Patent: November 12, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
-
Patent number: 12009181Abstract: This disclosure describes systems, methods, and apparatus for identifying and compensating for variances between match networks. Each match network can be calibrated at the factory against a golden load and a reference load to turn a generalized model of the match network into an operation model. The operation model can be stored with the match network or shipped with the match network, and used by an operator to determine a correction factor during processing. This correction factor can be used to adjust a generator setpoint, frequency, or aspects of the match network.Type: GrantFiled: November 11, 2021Date of Patent: June 11, 2024Assignee: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Holger Philipp Kley, Suryan Emani
-
Publication number: 20240079213Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.Type: ApplicationFiled: February 23, 2022Publication date: March 7, 2024Inventors: Gideon Van Zyl, Kevin Fairbairn, Denis Shaw
-
Patent number: 11842884Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.Type: GrantFiled: March 11, 2022Date of Patent: December 12, 2023Assignee: Advanced Energy Industries, Inc.Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
-
Publication number: 20230395355Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.Type: ApplicationFiled: August 16, 2023Publication date: December 7, 2023Inventors: Denis Shaw, Gideon Van Zyl, Kevin Fairbairn
-
Publication number: 20230395354Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.Type: ApplicationFiled: August 16, 2023Publication date: December 7, 2023Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
-
Publication number: 20230268162Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.Type: ApplicationFiled: February 23, 2022Publication date: August 24, 2023Inventors: Gideon Van Zyl, Kevin Fairbairn, Denis Shaw
-
Publication number: 20230116058Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber comprising a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.Type: ApplicationFiled: September 5, 2022Publication date: April 13, 2023Inventors: Daniel Carter, Kevin Fairbairn, Denis Shaw, Victor Brouk