Patents by Inventor Denis Shaw

Denis Shaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12603630
    Abstract: A match network with switchable variable capacitance. In one embodiment, a match network includes a first variable capacitance, a second variable capacitance, and a third variable capacitance dynamically connectable in parallel with the first variable capacitance. The match network also includes a controller configured to: control at least one of the first variable capacitance and the second variable capacitance for impedance tuning for a first power pulse; place, in response to a second power pulse, the third variable capacitance to be in parallel with the first variable capacitance; and control at least the third variable capacitance for impedance tuning for the second power pulse.
    Type: Grant
    Filed: November 17, 2023
    Date of Patent: April 14, 2026
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Denis Shaw, Masahiro Watanabe
  • Patent number: 12567572
    Abstract: A bias supply configured for predicting behavior of one or more aspects of a plasma load by measuring a current waveform is disclosed. The bias supply applies an asymmetric periodic voltage waveform and a corresponding current waveform. The asymmetric periodic voltage waveform includes a first section comprising a positive pulse peak and a second section comprising a negative voltage ramp. The bias supply receives data about the current waveform during the first section, and based upon the received data, provides information about a plasma load.
    Type: Grant
    Filed: July 11, 2023
    Date of Patent: March 3, 2026
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Victor Brouk, Denis Shaw
  • Publication number: 20260039228
    Abstract: Synchronization of electrostatic chuck (ESC) voltage with bias power pulses. In one aspect, an apparatus includes an interface configured to receive a synchronization signal indicating a change of power level of pulses output to a plasma chamber, and a controller configured to direct an electrostatic chuck (ESC) power supply to adjust a voltage level of a clamping voltage based on the synchronization signal.
    Type: Application
    Filed: August 5, 2024
    Publication date: February 5, 2026
    Inventors: Kevin Franciszek Mienta, Denis Shaw
  • Patent number: 12505986
    Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.
    Type: Grant
    Filed: February 23, 2022
    Date of Patent: December 23, 2025
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Gideon Van Zyl, Kevin Fairbairn, Denis Shaw
  • Publication number: 20250279260
    Abstract: Bias supply power control based on an impedance indicator. In one embodiment, a bias supply includes a first node and circuitry configured to apply a waveform to the first node, wherein the waveform includes a peak voltage and a ramp voltage. The bias supply also includes a controller configured to receive an impedance indicator of a load coupled to the first node, and to direct the circuitry to control the ramp voltage based on the impedance indicator.
    Type: Application
    Filed: February 29, 2024
    Publication date: September 4, 2025
    Inventors: Denis Shaw, Daniel Carter
  • Publication number: 20250279268
    Abstract: A generator to provide a source waveform, and a controller configured to receive a signal indicative of power reflected to the generator, receive timing information from a bias supply, and provide a report of the impedance based upon the bias waveform information.
    Type: Application
    Filed: November 13, 2024
    Publication date: September 4, 2025
    Applicant: Advanced Energy Industries, Inc.
    Inventors: Denis Shaw, Daniel Carter
  • Publication number: 20250183006
    Abstract: A match network with variable capacitance and a switchable array of solid-state capacitance. In one embodiment, a match network includes a variable capacitance and one or more solid-state capacitances switchably in parallel with the variable capacitance. The match network also includes a controller configured to control the variable capacitance to impedance match to a first impedance state of a plasma load, and to switch at least one solid-state capacitance into or out of parallel arrangement with the variable capacitance to impedance match to a second state of the plasma load.
    Type: Application
    Filed: November 30, 2023
    Publication date: June 5, 2025
    Inventors: Denis Shaw, Courtney Crandell, Masahiro Watanabe
  • Publication number: 20250167748
    Abstract: A match network with switchable variable capacitance. In one embodiment, a match network includes a first variable capacitance, a second variable capacitance, and a third variable capacitance dynamically connectable in parallel with the first variable capacitance. The match network also includes a controller configured to: control at least one of the first variable capacitance and the second variable capacitance for impedance tuning for a first power pulse; place, in response to a second power pulse, the third variable capacitance to be in parallel with the first variable capacitance; and control at least the third variable capacitance for impedance tuning for the second power pulse.
    Type: Application
    Filed: November 17, 2023
    Publication date: May 22, 2025
    Inventors: Denis Shaw, Masahiro Watanabe
  • Publication number: 20250166970
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.
    Type: Application
    Filed: October 24, 2024
    Publication date: May 22, 2025
    Applicant: Advanced Energy Industries, Inc.
    Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
  • Publication number: 20250022698
    Abstract: A bias supply configured for predicting behavior of one or more aspects of a plasma load by measuring a current waveform is disclosed. The bias supply applies an asymmetric periodic voltage waveform and a corresponding current waveform. The asymmetric periodic voltage waveform includes a first section comprising a positive pulse peak and a second section comprising a negative voltage ramp. The bias supply receives data about the current waveform during the first section, and based upon the received data, provides information about a plasma load.
    Type: Application
    Filed: July 11, 2023
    Publication date: January 16, 2025
    Inventors: Daniel Carter, Victor Brouk, Denis Shaw
  • Patent number: 12176184
    Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.
    Type: Grant
    Filed: August 16, 2023
    Date of Patent: December 24, 2024
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Denis Shaw, Gideon Van Zyl, Kevin Fairbairn
  • Patent number: 12159767
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber comprising a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.
    Type: Grant
    Filed: September 5, 2022
    Date of Patent: December 3, 2024
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Daniel Carter, Kevin Fairbairn, Denis Shaw, Victor Brouk
  • Patent number: 12142460
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.
    Type: Grant
    Filed: August 16, 2023
    Date of Patent: November 12, 2024
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
  • Patent number: 12009181
    Abstract: This disclosure describes systems, methods, and apparatus for identifying and compensating for variances between match networks. Each match network can be calibrated at the factory against a golden load and a reference load to turn a generalized model of the match network into an operation model. The operation model can be stored with the match network or shipped with the match network, and used by an operator to determine a correction factor during processing. This correction factor can be used to adjust a generator setpoint, frequency, or aspects of the match network.
    Type: Grant
    Filed: November 11, 2021
    Date of Patent: June 11, 2024
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Denis Shaw, Holger Philipp Kley, Suryan Emani
  • Publication number: 20240079213
    Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.
    Type: Application
    Filed: February 23, 2022
    Publication date: March 7, 2024
    Inventors: Gideon Van Zyl, Kevin Fairbairn, Denis Shaw
  • Patent number: 11842884
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.
    Type: Grant
    Filed: March 11, 2022
    Date of Patent: December 12, 2023
    Assignee: Advanced Energy Industries, Inc.
    Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
  • Publication number: 20230395355
    Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.
    Type: Application
    Filed: August 16, 2023
    Publication date: December 7, 2023
    Inventors: Denis Shaw, Gideon Van Zyl, Kevin Fairbairn
  • Publication number: 20230395354
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber including a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.
    Type: Application
    Filed: August 16, 2023
    Publication date: December 7, 2023
    Inventors: Denis Shaw, Kevin Fairbairn, Daniel Carter
  • Publication number: 20230268162
    Abstract: Plasma processing systems and methods are disclosed. The system may include at least one modulating supply that modulates plasma properties where the modulation of the plasma properties has a repetition period, T. A synchronization module configured to send a synchronization signal with a synchronization-signal-repetition-period that is an integer multiple of T to at least one piece of equipment connected to the plasma processing system. A waveform-communication module communicates characteristics of a characterized waveform to at least one piece of equipment connected to the plasma system to enable synchronization of pieces of equipment connected to the plasma processing system. The characterized waveform may contain information about the modulation of the plasma or information about a desired waveform of a piece of equipment connected to the plasma processing system.
    Type: Application
    Filed: February 23, 2022
    Publication date: August 24, 2023
    Inventors: Gideon Van Zyl, Kevin Fairbairn, Denis Shaw
  • Publication number: 20230116058
    Abstract: Systems and methods for plasma processing are disclosed. An exemplary system may include a plasma processing chamber comprising a source to produce a plasma in the processing chamber and at least two bias electrodes arranged within the plasma processing chamber to control plasma sheaths proximate to the bias electrodes. A chuck is disposed to support a substrate, and a source generator is coupled to the plasma electrode. At least one bias supply is coupled to the at least two bias electrodes, and a controller is included to control the at least one bias supply to control the plasma sheaths proximate to the bias electrodes.
    Type: Application
    Filed: September 5, 2022
    Publication date: April 13, 2023
    Inventors: Daniel Carter, Kevin Fairbairn, Denis Shaw, Victor Brouk