Abstract: A power charge for actuating a wellbore tool. Combustion of the power charge generates gas and corresponding gas pressure within the wellbore tool and the power charge and wellbore tool are configured for providing a path to an expansion chamber for the gas pressure. A body of the power charge may have the shape of a regular polygonal cylinder, thus defining flow-paths for the expanding gas. The power charge may include a cylinder of energetic material and an interior space formed within the energetic material and configured for receiving an igniter and/or ignition material. Ignition of the igniter or ignition material results in combustion of the power charge.

Abstract: According to some embodiments, a shaped charge inlay includes an upper edge that extends inward and horizontal to an edge of a shaped charge casing associated with a shaped charge. The shaped charge includes an existing liner and the shaped charge inlay further includes a body that extends inward toward an apex of the existing liner. The shaped charge inlay may be disposed above the existing liner in the shaped charge, to disrupt collapse of the existing liner upon detonation of the shaped charge and thereby change the geometry of a perforating jet and resulting perforation created by the shaped charge. The perforation holes formed by shaped charges having the shaped charge inlay may have geometries that include constant open areas to flow in the target when the perforating gun is centralized or decentralized in a wellbore casing.

Abstract: A single use setting tool and associated method for actuating a tool in a wellbore may include an inner piston having a piston proximal end, a piston distal end, and a piston annular wall that defines a piston cavity. The setting tool may include a gas-generating power charge positioned within the piston cavity. The power charge may extend along a longitudinal axis from a proximal end to a distal end and have at least two different widths along its length. The power charge may further include a tapered portion. The setting tool may further include a piston extension connected to the piston distal end. The inner piston may further include a shear element groove circumferentially extending in an outer surface of the inner piston, for receiving a shear element.

Abstract: A power charge for actuating a wellbore tool. Combustion of the power charge generates gas and corresponding gas pressure within the wellbore tool and the power charge and wellbore tool are configured for providing a path to an expansion chamber for the gas pressure. A body of the power charge may have the shape of a regular polygonal cylinder, thus defining flow-paths for the expanding gas. The power charge may include a cylinder of energetic material and an interior space formed within the energetic material and configured for receiving an igniter and/or ignition material. Ignition of the igniter or ignition material results in combustion of the power charge.

Abstract: A single use setting tool and associated method for actuating a tool in a wellbore may include an inner piston with an annular wall defining a piston cavity. A portion of the inner piston including the piston cavity may be positioned within a central bore of an outer sleeve, and the inner piston and the outer sleeve may be slidable relative to one another. A portion of the inner piston may extend beyond an end of the outer sleeve and have a shock absorbing wedge positioned thereon, and the end of the outer sleeve may have a cutout for receiving the shock absorbing wedge. A bi-directional gas-generating power charge may be positioned in the piston cavity and include a power charge having a booster positioned in an indentation adjacent each of a first end and a second end of the power charge.

Abstract: A single use setting tool and associated method for actuating a tool in a wellbore may include an inner piston having a piston proximal end, a piston distal end, and a piston annular wall that defines a piston cavity. The setting tool may include a gas-generating power charge positioned within the piston cavity. The power charge may extend along a longitudinal axis from a proximal end to a distal end and have at least two different widths along its length. The power charge may further include a tapered portion. The setting tool may further include a piston extension connected to the piston distal end. The inner piston may further include a shear element groove circumferentially extending in an outer surface of the inner piston, for receiving a shear element.

Abstract: According to some embodiments, a shaped charge inlay includes an upper edge that extends inward and horizontal to an edge of a shaped charge casing associated with a shaped charge. The shaped charge includes an existing liner and the shaped charge inlay further includes a body that extends inward toward an apex of the existing liner. The shaped charge inlay may be disposed above the existing liner in the shaped charge, to disrupt collapse of the existing liner upon detonation of the shaped charge and thereby change the geometry of a perforating jet and resulting perforation created by the shaped charge. The perforation holes formed by shaped charges having the shaped charge inlay may have geometries that include constant open areas to flow in the target when the perforating gun is centralized or decentralized in a wellbore casing.

Abstract: According to some embodiments, a shaped charge inlay includes an upper edge that extends inward and horizontal to an edge of a shaped charge casing associated with a shaped charge. The shaped charge includes an existing liner and the shaped charge inlay further includes a body that extends inward toward an apex of the existing liner. The shaped charge inlay may be disposed above the existing liner in the shaped charge, to disrupt collapse of the existing liner upon detonation of the shaped charge and thereby change the geometry of a perforating jet and resulting perforation created by the shaped charge. The perforation holes formed by shaped charges having the shaped charge inlay may have geometries that include constant open areas to flow in the target when the perforating gun is centralized or decentralized in a wellbore casing.

Abstract: A single use setting tool for actuating a tool in a wellbore includes an inner piston extending through a central bore of an outer sleeve. The inner piston has a seal adapter portion and a piston cavity housing an initiator holder for receiving a push-in detonator. A gas diverter channel is open to and extends from the piston cavity through an annular wall of the piston, to transfer gas pressure to a gas expansion chamber for stroking the outer sleeve. A method of actuating a wellbore tool with a single use setting tool includes inserting an initiator into the initiator holder, attaching a tandem seal adapter to the seal adapter portion of the inner piston, and relaying an electrical signal to a line-in portion of the initiator, to initiate the initiator. The single use setting tool may be used in a wellbore tool string.

Abstract: A single use setting tool and associated method for actuating a tool in a wellbore may include an inner piston with an annular wall defining a piston cavity. A portion of the inner piston including the piston cavity may be positioned within a central bore of an outer sleeve, and the inner piston and the outer sleeve may be slidable relative to one another. A portion of the inner piston may extend beyond an end of the outer sleeve and have a shock absorbing wedge positioned thereon, and the end of the outer sleeve may have a cutout for receiving the shock absorbing wedge. A bi-directional gas-generating power charge may be positioned in the piston cavity and include a power charge having a booster positioned in an indentation adjacent each of a first end and a second end of the power charge.

Abstract: According to some embodiments, a shaped charge inlay may include an upper edge that extends inward and horizontal to an edge of a shaped charge casing associated with a shaped charge. The shaped charge includes an existing liner and the shaped charge inlay further includes a body that extends inward toward an apex of the existing liner. The shaped charge inlay may be disposed above the existing liner in the shaped charge, to disrupt collapse of the existing liner upon detonation of the shaped charge and thereby change the geometry of a perforating jet and resulting perforation created by the shaped charge.

Abstract: According to some embodiments, a shaped charge inlay includes an upper edge that extends inward and horizontal to an edge of a shaped charge casing associated with a shaped charge. The shaped charge includes an existing liner and the shaped charge inlay further includes a body that extends inward toward an apex of the existing liner. The shaped charge inlay may be disposed above the existing liner in the shaped charge, to disrupt collapse of the existing liner upon detonation of the shaped charge and thereby change the geometry of a perforating jet and resulting perforation created by the shaped charge. The perforation holes formed by shaped charges having the shaped charge inlay may have geometries that include constant open areas to flow in the target when the perforating gun is centralized or decentralized in a wellbore casing.

Abstract: According to some embodiments, a shaped charge inlay may include an upper edge that extends inward and horizontal to an edge of a shaped charge casing associated with a shaped charge. The shaped charge includes an existing liner and the shaped charge inlay further includes a body that extends inward toward an apex of the existing liner. The shaped charge inlay may be disposed above the existing liner in the shaped charge, to disrupt collapse of the existing liner upon detonation of the shaped charge and thereby change the geometry of a perforating jet and resulting perforation created by the shaped charge.