Abstract: An improved bead setting assembly includes at least one bead setter. The bead setter in turn includes a frame member and magnetic segments pivotally mounted on the frame member at positions about an opening in the frame member. Means are provided to selectively rotate the magnetic segments radially inwardly to a bead retaining position and radially outwardly from the bead retaining position. A plurality of clamp segments are pivotally mounted on the frame member at positions about the frame opening, and each clamp segment in turn includes a clamp arm with a multi-piece construction. Means are provided for selectively rotating the clamp segments radially inwardly into engagement with the bead and radially outwardly from the bead engagement. A rotary encoder is mounted on the frame member and is operatively connected to a selected one of the clamp segments for determining a disposition of the bead.

Abstract: The invention is directed to a center deck assembly for a tire building drum. The tire building drum is rotatably mounted on a central drive shaft and includes a center section. The center deck assembly is disposed in the center section of the drum and includes a hub that seats on and is secured to the central drive shaft. At least one piston extends circumferentially in the tire building drum about the hub and a plurality of segment bars are disposed about the circumference of the center deck assembly. The at least one piston is operably connected to the segment bars by a plurality of linkages, in which each of the linkages includes a scissor-lever mechanism.

Abstract: A second stage tire building drum is disclosed. The second stage tire building drum comprises a first and second hub, wherein each hub is mounted on a central shaft of the second stage tire building drum. Each hub is axially movable and has a bead receiving mechanism. The bead receiving mechanism includes one or more bead segments, wherein each bead segment has a pocket.

Abstract: A method of forming a tire having a first and second bead on a tire building drum is disclosed. The method includes the steps of applying a green tire carcass onto the tire building drum, said tire building drum having a left and right hub, each hub having a bead pocket. The method includes the steps of placing the first and second bead onto a first and second respective bead pocket of the tire building drum and then inflating the carcass into engagement with a belt and tread package while moving at least one of the left and right hubs in the axial direction at a controlled velocity towards the other respective hub.

Abstract: The invention is directed to a center deck assembly for a tire building drum. The tire building drum is rotatably mounted on a central drive shaft and includes a center section. The center deck assembly is disposed in the center section of the drum and includes a hub that seats on and is secured to the central drive shaft. At least one piston extends circumferentially in the tire building drum about the hub and a plurality of segment bars are disposed about the circumference of the center deck assembly. The at least one piston is operably connected to the segment bars by a plurality of linkages, in which each of the linkages includes a scissor-lever mechanism.

Abstract: An improved bead setting assembly includes at least one bead setter. The bead setter in turn includes a frame member and magnetic segments pivotally mounted on the frame member at positions about an opening in the frame member. Means are provided to selectively rotate the magnetic segments radially inwardly to a bead retaining position and radially outwardly from the bead retaining position. A plurality of clamp segments are pivotally mounted on the frame member at positions about the frame opening, and each clamp segment in turn includes a clamp arm with a multi-piece construction. Means are provided for selectively rotating the clamp segments radially inwardly into engagement with the bead and radially outwardly from the bead engagement. A rotary encoder is mounted on the frame member and is operatively connected to a selected one of the clamp segments for determining a disposition of the bead.

Abstract: A method and apparatus is provided for cutting an elastomeric laminate that may include a layer of reinforcement cords, into a desired length without cutting through the cords. The method includes the step of cutting through the gum portion of the elastomeric composite material at a desired skive angle, and then opening up the skived cut. Next, the cord reinforcement layer is cut without severing the reinforcement cords. An elastomeric composite strip cut to the desired length is produced and has cut ends. One of the cut ends has the gum portion cut at a desired skive angle adjacent an overhang portion of the reinforcement layer. The opposite end of the elastomeric composite segment also has a skived portion to mate with the skived portion of the first cut end, and a gap in the cord ply to mate with the cord overhang of the first end, resulting in a splice. An improved anvil having independently controlled vacuum zones is also provided, as well as improved cutting mechanisms.

Abstract: A tire building drum and a method of building a tire carcass is disclosed. The tire building drum has a center section comprised of a plurality of segments that are radially and axially movable. The sleeve of the tire building drum over the center section has been eliminated, and instead has two seals located on the outer ends or shoulders of the center section of the tire building drum. The building drum further comprises shoulder sections that are axially movable. The shoulder sections include radially expandable bead locks. The method employs the steps of applying one or more carcass layers, locking the bead locks and moving the center section radially outwardly while moving the bead locks axially inwardly.

Abstract: A method and apparatus is provided for cutting an elastomeric laminate that may include a layer of reinforcement cords, into a desired length without cutting through the cords. The method includes the step of cutting through the gum portion of the elastomeric composite material at a desired skive angle, and then opening up the skived cut. Next, the cord reinforcement layer is cut without severing the reinforcement cords. An elastomeric composite strip cut to the desired length is produced and has cut ends. One of the cut ends has the gum portion cut at a desired skive angle adjacent an overhang portion of the reinforcement layer. The opposite end of the elastomeric composite segment also has a skived portion to mate with the skived portion of the first cut end, and a gap in the cord ply to mate with the cord overhang of the first end, resulting in a splice. An improved anvil having independently controlled vacuum zones and adjustable width vacuum zones is also provided, as well as improved cutting mechanisms.

Abstract: Tire-building apparatus and methods. The apparatus includes a mandrel over which tire components may be assembled and built into a tire. The mandrel includes a central cylindrical portion defining a crown supporting surface, a first frusto-conical portion defining a first sidewall supporting surface, and a second frusto-conical portion defining a second sidewall supporting surface. The crown supporting surface, the first sidewall supporting surface, and the second sidewall supporting surfaces are arranged so that a radial cross section of the mandrel has a trapezoidal shape.

Abstract: A tire unloading apparatus for separating a cured tire from a toroidally shaped segmented core body configured to carry the cured tire includes a plurality of tire engaging paddle mechanisms positioned in a spaced apart circular array defining a cured tire receiving central opening, the cured tire mounted to a core body. The paddle mechanisms operatively move between a radially outward tire release position and a radially inward tire gripping position. The tire unloading apparatus further includes a core segment manipulating apparatus operative to move individual core segments from a radially outward tire supporting core body position to a radially inward segment removal position. A plurality of segment support arms forming a circular array below the tire receiving opening are in an operative location to support respective core body segments.

Abstract: A detection device detects a thickness anomoly region within a strip of stock and includes a first roller operatively rotating as the strip of stock passes over a first roller surface; a pivotally mounted pinch roller positioned to operatively pivot about a pivot axis against the strip of stock passing over the first roller; a photoeye mask positioned to rotate about the pivot axis responsive to pivotal movement of the pinch roller; a photoeye slot within the photoeye mask extending between a slot leading end and a slot trailing end; and the transmitting and receiving optical devices positioned on opposite sides of the photoeye slot of the photoeye mask and operative in an photoeye mask-aligned position to project a centered through-beam through the photoeye slot between the transmitting and receiving optical devices.

Abstract: A detection device detects a thickness anomoly region within a strip of stock and includes a first roller operatively rotating as the strip of stock passes over a first roller surface; a pivotally mounted pinch roller positioned to operatively pivot about a pivot axis against the strip of stock passing over the first roller; a photoeye mask positioned to rotate about the pivot axis responsive to pivotal movement of the pinch roller; a photoeye slot within the photoeye mask extending between a slot leading end and a slot trailing end; and the transmitting and receiving optical devices positioned on opposite sides of the photoeye slot of the photoeye mask and operative in an photoeye mask-aligned position to project a centered through-beam through the photoeye slot between the transmitting and receiving optical devices.

Abstract: Apparatus and method for assembly and disassembly in axial and radial directions mold segments forming a toroidally shaped mold. The apparatus includes mold gripping apparatus operatively engaging and disengaging the mold; and mold transport apparatus for operatively moving the mold gripping apparatus and engaged mold between a mold assembly and disassembly station and a tire curing station. The mold gripping apparatus engages and unlocks an upper mold sidewall segment and mold loading apparatus engages and unlocks a lower mold sidewall segment. Tread segment closing apparatus is provided for operatively opening and closing the tread segments of the mold in a radial direction.

Abstract: Apparatus and method for disassembling, assembling and using a toroidally shaped segmented core configured to carry a tire during a curing process includes: a transport mechanism operatively moving the segmented core between a plurality of stations in a tire curing line; one or more segment removal devices for removing a plurality of core segments individually from a cured tire and from around a core central axis and placing the core segments individually in respective spaced apart storage locations; and one or more core segment assembly devices for removing the core segments individually from the storage locations and placing the core segments individually in respective core locations to form an assembled segmented core. The apparatus and method operatively sequences to place and remove differently structured core segments individually into and from the assembled core configuration.

Abstract: A tire building and cure station coupling apparatus and method for molding a green tire into a finished tire having a tread pattern. The green tire is constructed on a toroidally shaped core formed by a plurality of core segments each having an outer surface portion which together define a toroidal outer surface surrounding a central axis. The core is adapted to hold a green tire on said toroidal outer surface. A first spindle section is configured to be placed on a first side of the core along the central axis and a second spindle section is configured to be placed on a second side of the core along the central axis and opposite to the first side.

Abstract: Apparatus and method for disassembling a toroidally shaped core is provided. The core is configured to carry a cured tire and includes multiple core segments extending generally radially from a central axis. The apparatus includes a base; one or more segment positioning devices connected for movement relative to the base and operative to move one or more core segments from an assembled core position next to an adjacent core segment around the central axis to a radially inward position; and one or more segment removal devices operatively connected for engaging the one core segment at the radially inward position and removing the one segment from the radially inward position to a remote position external to the core. The segment removal device operatively moves in three axes of motion to relocate the one segment from the remote position to a storage position and deposit the core segment at the storage station in a retrieval-ready orientation.

Abstract: A tire building core manipulating apparatus for a segmented tire building core is provided, the core including a plurality of core segments extending generally radially from a central axis. The manipulating apparatus includes a support frame; a core latching mechanism mounted to the support frame for operatively engaging a mating mechanism on the core whereby suspending the tire building core in a preferred axial orientation and raises and lowers the core to engage one or more stations in a tire curing line. A transport mechanism relocates the support frame with the tire building core in the preferred axial orientation between a plurality of stations in the tire curing line.

Abstract: A tire building core assembly is provided including a segmented toroidal core formed by a plurality of core segments configured in a closely adjacent array defining an outer tire-building toroidal surface. The tire building surface is configured having tire tread and sidewall build locations. Adjacent core segments provide adjacent and opposed annularly directed peripheral edge surfaces, opposed edge surfaces having interlocking elements that selectively engage to operatively deter relative radial movement between the adjacent core segments. The interlocking elements selectively disengage to operatively facilitate a disassembly of the segmented toroidal core.

Abstract: A core segment manipulating apparatus and method is provided for relocating core segments forming a toroidally shaped core body configured to carry a cured tire. The apparatus includes multiple core key segment engaging mechanisms and core second segment engagement mechanisms arranged in a spaced apart circular array adjacent to respective key segments and second segments of the core body. The key segment and second segment engaging mechanisms operate to individually move respective key segments and second segments from a radially outward core body position to a radially inward segment removal position. The key segment and second segment engaging mechanisms transfer a respective segment to a segment removal device at the segment removal position and return radially outward to a segment-receiving location.