Abstract: The methods and systems for producing hydrogen on demand use aluminum, a heat source and an electrical source, such as, but not limited to, solar power. The heat source and electrical source is used to produce chemical intermediates from sodium chloride via electrolysis. The chemical intermediates from the sodium chloride may be reacted with aluminum to produce hydrogen. The on-demand hydrogen systems can generate a continuous stream of hydrogen that can power a home or business. Alternatively, or in addition, the on-demand hydrogen system can be incorporated into a vehicle to power the vehicle.